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Propeller Selection (TurboProp)

The Xicoy TurboProp unit is useable to power in a wide variety of aircraft. Being available in two ratios
enables users to select the most appropriate for the intended application. The turboprop unit has been
tested in a range of situations and loads. The main indicator of the performance of the unit from the
users point of view, is the rpm that can be achieved with a given propeller load. Larger propellers and/or
more blades produce higher torque figures but not always the highest thrust figures. 

We always recommend good quality wood props. Carbon are very nice but very unforgiving in a crash or
nose-over. Make sure the propeller is well balanced and the tips are visible (paint a strong colour) when
running, they can bite hard.

As the Turboprop has two reduction options there are optimum propeller sizes for each ratio. 

High reduction approx maximum, 6000rpm, ideal props 0.61-0.71m / 24-28”.
Low reduction approx maximum, 8000rpm, ideal props 0.51-0.61m / 20-24”.

Higher rpms are achieved with smaller diameter propellers and / or shallow pitches. It is most important
that propellers significantly smaller than listed are not used or if they are, the maximum rpm limiter
should be preset to prevent overspeeding and possibly of overstressing (the propeller). In all cases
follow the propeller manufacturer’s recommendations for preparation and use.

Tipspeed

Most propellers are designed for a maximum tipspeed around 200m/s or 655ft/sec. Above this the tips
start to make that familiar howling noise. This can be just in a dive or most of the time if a prop with
shallow pitch is fitted to a fast airframe with a powerful engine.

A rough guide to optimum tipspeed is calculated by 3820 / prop dia in mtrs. 
So for example a 610mm prop, max rpm would be 3820 / 0.61 = 6262rpm

For imperial measures 12,510 / prop dia in feet, or 150,100 / prop size in inches. 
So for example a 26” prop max rpm would be 150,100 / 26” = 5773 rpm. 

In practice the best performance comes from  

slightly

  overloading the engine with a slightly over-sized

propeller. This gives lower rpm on the ground but this is recovered as soon as the plane has forward
airspeed.

General notes on propellers

 

All sizes are 2 blades. If you want to use 3 or 4 blades, reduce by 50mm/2” on diameter:
 
Slow planes (Pilatus PC6 / Cessna highwing types) should ideally have a 26x10 or 28x8 pitch with 2
blades, and high ratio. Slow flying aerobatic planes can use the same.
 
Medium sports and scale plane like Pilatus PC7 / PC21 / Tucano needs a smaller diameter but larger
pitch, a 22x14 or 24x12 with high ratio, or 20x12 or 22x12 on low ratio. The larger diameter and pitch
enables plenty of thrust for good forward speed with a quiet operation and scale appearance.

Fast sleek plane needs a 20x14/16 or 22x14 pitch to get good forward airspeed. The larger pitch and
smaller dia allows a higher propeller rpm and corresponding high forward airspeed.

Prop-hanging requires large diameter and small pitch for high static thrust. Around 28x8 pitch is about
right with high ratio gearbox but the forward speed will not be high but takeoffs will be brisk.

 

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Summary of Contents for Xicoy X45Helicopter

Page 1: ...Xicoy X45Helicopter X45TurboProp Two Stage Gas Turbine Engines User Manual Version 1 1 Aug 2020 NEW NEW For 2020 For 2020 X45H X45TP...

Page 2: ...lp you set up and safely operate your engine in your chosen airframe If you encounter any problems operating the engine then please consult this manual first and if you cannot find a solution please g...

Page 3: ...etup 40 Heli Radio Special Notes 40 Turboprop radio setup 41 Pre setting Radio to ECU 41 Aligning transmitter with ECU 42 Failsafe 43 Preparing the engine for running 43 Priming purging the fuel syste...

Page 4: ...nd we recommend this route see the Xicoyturbines com webpage for details of kits and supported airframes and brands Conversion kits alleviate the requirement to adapt components and airframe and insta...

Page 5: ...os Peak power user presettable Valves and ECU installed on engine Internal kero burner and thermocouple for clean exterior Compatible with diesel and kerosene Incredible start to idle of less than 25s...

Page 6: ...ervo type cable 300mm x 2 Aluminium filter 4mm tubing 1mtr USB memory card with instruction manual TurboProp engine Engine unit inc mounting and fod screen Fuel pump Hub Lite colour display 300mm sign...

Page 7: ...r Manual are copyright Xicoy Electronica SL Canet de Mar Barcelona Spain All rights are reserved This User manual pictures and data are the property of Xicoy Electronica SL and cannot be used or repro...

Page 8: ...dition of rotor without which the engine may not run without sustaining damage to the rotating assembly This warranty is voided if any one or more of the following conditions apply In such a case Xico...

Page 9: ...4 see text for breakdown Overall length 280mm 11 320mm 12 6 Width across exhausts 120mm 4 75 120mm 4 75 Width main body 60mm 2 35 72mm 2 83 mounting Firewall to rear of prop distance n a 160mm 6 3 Ge...

Page 10: ...e clutch supplied for the piston engine for the airframe It enables the engine to start and run to idle without powering the rotors It also provides a valuable slipping point in event of rotor being o...

Page 11: ...k the output shaft Do not attempt to do this by jamming the 2nd stage turbine 2 Remove the four M3 screws from the bottom cap of the gearbox to reveal access to the lower output shaft nut which you ca...

Page 12: ...or any reason the 6mm gland nut on the gearbox should be unscrewed to allow the pipe and gland to be removed as one Note there are two small Orings fitted onto the pipe which the gland nut presses dow...

Page 13: ...ut rigid framework provides a lot of engine protection in event of a nose over or crash however this stress will be passed directly to the firewall so must be a secure point in the airframe Without su...

Page 14: ...tioned to place the propeller shaft in the centre of the cowl the engine clearance hole and bolt mounting holes can be cut out using the template Protect any exposed wood using fuel proofer Allow a sm...

Page 15: ...er backplate fit this 1st For spinners Xicoy recommend Truturn prop backplates and spinners for their accuracy and careful balance bob truturn com They have a wide range of adapters to suit the unit j...

Page 16: ...655ft sec Above this the tips start to make that familiar howling noise This can be just in a dive or most of the time if a prop with shallow pitch is fitted to a fast airframe with a powerful engine...

Page 17: ...d quickly and can approach any preset rpm limit more easily so best is to set it slightly on the high side For example a prop on the ground might give 5000rpm you could set the limiter to 10 above thi...

Page 18: ...f the FOD screen should be displaced for any reason This is 250mm 10 on the Heli and 500mm 20 on the Turboprop Please do not modify it if not quite right ask for a longer or shorter one if required Av...

Page 19: ...ing as the usual pulse type charger can easily destroy the ECU and is in any case a sensible precaution with rechargeable batteries 10 The centre of the fuel tank should be located as close to the cen...

Page 20: ...from fuel tank push on a short 12mm 1 2 length of the supplied 4mm pipe onto the pump suction port and push the Tygon over the top to provide a tight leak free fitting A double wrap of lock wire will...

Page 21: ...t flights 22 Do not under any circumstances try to run the fuel pump by plugging it into any other FADEC brushless pump control or similar type 3 phase driver It does not work like that and you will d...

Page 22: ...ine Do not use a powder extinguisher unless of last resort as the abrasive powder will ruin the engine if it is used Just before starting perform a visual check to ensure the immediate area is clear o...

Page 23: ...This is an Authorised Dealer and or Service Agent replaceable component as the engine must be opened to access it Note unauthorised opening of the engine will void the warranty The burner has been de...

Page 24: ...m flight the Hub unit will ensure the cooldown continues until the end The Hub will then disconnect the battery after the end of the cooldown When the receiver is turned back on the Hub unit will reco...

Page 25: ...al brands like Mobil DTE Llte Shell Tellus 32 Igol 32 Cepsa Turbine 32 etc plus 1 of 100 synthetic 2 stroke oil Plenty of commercial brands are available locally just check in the bottle that the oil...

Page 26: ...ower turbine and the spider The interstage and spider are high temperature stainless and the power turbine is of Inconel and is blown round at high speed by the gas flow which is angled in direction b...

Page 27: ...ent Description ECU Engine Control Unit The ECU and indeed the whole system used on this engine is totally new and unlike any previous version of Xicoy ECU The ECU is a powerful new design using a com...

Page 28: ...and signals to and from the outside world to the ECU a small component which we call the Hub is provided There are two types the Hub Lite is a small shrink wrapped flat board the Compact Hub is housed...

Page 29: ...e with socket but a small plug built into the pump which enables a regular high quality JR type servo cable to be used as the pump cable socket at both ends This way its easy to get just the right len...

Page 30: ...le just get the right length you need ECU Display There are two display options with the X45 engine depending on which package you select Compact or Lite The Compact Hub is a Hub and screen combined i...

Page 31: ...Button HDT to visualize fadec data HDT Screen Button Back x to go initial screen Data from FADEC Buttons to navigate through FADEC menus Tools Screen ButtonBack x to go initial screen Button Player t...

Page 32: ...in from left You will then see a screen showing 4 items the radio signal Pulse 0 xxxx uS the throttle stick percent x the battery voltage vb x x V and the current draw Ib x x A x any number Press the...

Page 33: ...tart and white smoke from exhaust In this case adjust upwards by 0 2v Having too high a setting shortens the life of the glowplug There are no more functions to adjust in this branch so exit by pressi...

Page 34: ...e can appear at the exhausts if any residual fuel left Again use only a few seconds Test Prime Pump screen Use this function to fill the fuel line on a new installation of after the feed pipe has empt...

Page 35: ...ons to toggle Default is OFF For Helis you can select Off or Manual For TurboProps you can select Off Manual or Automatic Read the section on Restart carefully before enabling this function Return now...

Page 36: ...o ECU decides optimum for current conditions In case of acceleration problems the setting can be switched to manual preset of Cold Mild Warm or Hot Each is a slightly longer deceleration ramp Governor...

Page 37: ...one click equalling 25 Default is 125 Replacement pump preset In event of pump needing replacement for any reason the user can set the new pump to the default setting 100 and see the heating effect on...

Page 38: ...er without adding rotor pitch until you reach the governor rpm set where it should lock Further increases in throttle setting should now have no effect on rotor rpm which should be held at the value s...

Page 39: ...available in many outlets Be careful to select JR type compatible leads as the pin sizes for Futaba can be smaller thus making a looser and troublesome connection It s always best to use those suppli...

Page 40: ...to power many servos at once and its supply voltage will vary considerably as the servos are driven It would be so easy for the varying supply to subsequently cause what is known as a brown out a shor...

Page 41: ...ch curve in transmitter and maximum power may correspond to maximum pitch As the Xicoy X45H heli engine does have a governor function a manual control is needed to be able to raise rotor rpm from idle...

Page 42: ...ton from left once to show an information screen Note at top left a number showing the received radio signal shown as Pulse xxxxuS It should be between 900 1050uS at ENGINE STOP position It should be...

Page 43: ...hrottle position should read 0 at the position of engine stop trim and stick down 100 with stick trim full up and between 10 and 30 at idle Note the setting seen in the Thrust Curve above could be Hal...

Page 44: ...red and can only be carried out by Xicoy Electronica SL or your authorized dealer or service agent Preparing the engine for running Important notes for kerostart engines PLEASE READ The kerostart syst...

Page 45: ...art Double check that the engine is not flooded An extra security measure is to place a manual valve between the pump outlet and engine so during the process of filling the tanks or during storage fue...

Page 46: ...some clicking coming from the engine this is the valves pulsing 8 Once this phase is finished the RPM rises to 10 000RPM and the reading will be FUEL RAMP In this phase the ignition system is switche...

Page 47: ...r rpm is now handed back to the transmitter and controlled by the position of the throttle stick Initially Increase decrease the throttle slowly verifying that the engine accelerates decelerates follo...

Page 48: ...her startup cycle Engines are supplied in this mode from factory Manual Restart Heli and TurboProp User can normally shutdown the ECU through the transmitter by lowering the stick and trim The ECU wil...

Page 49: ...wn was caused by any fault other than a typical flame out caused by air in the fuel system It will not monitor and confirm flight conditions are optimum for a restart Leaving the restart to progress i...

Page 50: ...e transmitter in the STOP position The engine could restart and go to full power on its own the ECU does not know when or if the plane is on the ground Can I use the restart function many times NO Res...

Page 51: ...ust the power at low settings HALF EXPO An intermediate setting between the other two modes Throttle stick position chart Stick Position MODE 0 Idle 25 50 75 100 FULL EXPO Idle thrust 6 25 56 100 of t...

Page 52: ...es that the throttle stick is in a position above IDLE the engine will not start with the stick in this position 4 Glow Test Verification of glow plug continuity 5 StartOn Test of the starter and rpm...

Page 53: ...cycle of operation the ECU stores the last cause of shut down and the values of RPM temperature and pump power In order to access these measures it is necessary to shut down and power up the ECU Set...

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