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Hub location

Site the Hub unit in a location away from direct exhaust or sunlight heating as otherwise its ambient
sensors will tell the ECU it is a hot day and moderate settings appropriately.

The Hub communicates via digital link to the ECU, there are no analogue signals used. The Hub has a
printed panel showing where each cable goes and the orientation of each plug. For all cables, if you
need a longer or shorter version than supplied, please contact Xicoy. Do not cut or splice in extra wire. If
you are using the full colour plug-in display this is also plugged in here. The gearbox rpm sensor is also
plugged in here.

The ECU battery should be connected directly to the Hub, no switches, electronic regulators, diodes etc.
Multiple battery operation using “Y” lead is possible but at least one battery must be directly connected. 

Auto battery recognition

A new addition is automatic detection and accommodation for 7.4v LiPo (recommended) and 9.9v 3-cell
LiFe batteries. The ECU detects the battery voltage at plug in, and automatically adjusts the functions to
make use of the additional voltage available.

Fuel Pump

As   mentioned   previously,   the   fuel   pump   has   been   specially   designed   for   this
application and is unique in many ways. It is extremely small in size and weight but
is much more sophisticated than its looks suggest. There is not the usual fixed
cable with socket but a small plug built into the pump which enables a regular high
quality JR type servo cable to be used as the pump cable (socket at both ends).
This way its easy to get just the right length you need without cutting or extending
the wire. 

Note: the three wires are NOT for the 3phases usually used for a brushless motor. The three wires are
for the plus and minus power supply, and a single wire bidirectional digital link. 

Construction

   A solid aluminium housing encloses the motor and pump elements. A pair of nipples

provide a secure connection for 4mm piping at inlet and outlet. Two tapped M3 holes in the body provide
a secure mounting location for  a neat and  tidy installation. Never disassemble the pump, it has an
extremely delicate internal structure and you will void its warranty.

Operation   

The difference between this pump and most other turbine pumps is that it also has its own

tiny brushless 3-phase driver included within the pump housing. The motor is not a slave to an external
driver or an open loop dc motor driven by an external voltage, but has its own sophisticated controller
and driver built in. 

The controller communicates with the ECU via the Hub many thousands of times a second. The ECU
sends out a rpm request to the pump and receives actual rpm information and therefore flow rate return
signals back, and this process is updated continuously at high speed. 

Please note, you must not try to run the pump by plugging this 3-wire cable into any brushless (3-phase)
driver, the controller will be immediately destroyed.

 

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Summary of Contents for Xicoy X45Helicopter

Page 1: ...Xicoy X45Helicopter X45TurboProp Two Stage Gas Turbine Engines User Manual Version 1 1 Aug 2020 NEW NEW For 2020 For 2020 X45H X45TP...

Page 2: ...lp you set up and safely operate your engine in your chosen airframe If you encounter any problems operating the engine then please consult this manual first and if you cannot find a solution please g...

Page 3: ...etup 40 Heli Radio Special Notes 40 Turboprop radio setup 41 Pre setting Radio to ECU 41 Aligning transmitter with ECU 42 Failsafe 43 Preparing the engine for running 43 Priming purging the fuel syste...

Page 4: ...nd we recommend this route see the Xicoyturbines com webpage for details of kits and supported airframes and brands Conversion kits alleviate the requirement to adapt components and airframe and insta...

Page 5: ...os Peak power user presettable Valves and ECU installed on engine Internal kero burner and thermocouple for clean exterior Compatible with diesel and kerosene Incredible start to idle of less than 25s...

Page 6: ...ervo type cable 300mm x 2 Aluminium filter 4mm tubing 1mtr USB memory card with instruction manual TurboProp engine Engine unit inc mounting and fod screen Fuel pump Hub Lite colour display 300mm sign...

Page 7: ...r Manual are copyright Xicoy Electronica SL Canet de Mar Barcelona Spain All rights are reserved This User manual pictures and data are the property of Xicoy Electronica SL and cannot be used or repro...

Page 8: ...dition of rotor without which the engine may not run without sustaining damage to the rotating assembly This warranty is voided if any one or more of the following conditions apply In such a case Xico...

Page 9: ...4 see text for breakdown Overall length 280mm 11 320mm 12 6 Width across exhausts 120mm 4 75 120mm 4 75 Width main body 60mm 2 35 72mm 2 83 mounting Firewall to rear of prop distance n a 160mm 6 3 Ge...

Page 10: ...e clutch supplied for the piston engine for the airframe It enables the engine to start and run to idle without powering the rotors It also provides a valuable slipping point in event of rotor being o...

Page 11: ...k the output shaft Do not attempt to do this by jamming the 2nd stage turbine 2 Remove the four M3 screws from the bottom cap of the gearbox to reveal access to the lower output shaft nut which you ca...

Page 12: ...or any reason the 6mm gland nut on the gearbox should be unscrewed to allow the pipe and gland to be removed as one Note there are two small Orings fitted onto the pipe which the gland nut presses dow...

Page 13: ...ut rigid framework provides a lot of engine protection in event of a nose over or crash however this stress will be passed directly to the firewall so must be a secure point in the airframe Without su...

Page 14: ...tioned to place the propeller shaft in the centre of the cowl the engine clearance hole and bolt mounting holes can be cut out using the template Protect any exposed wood using fuel proofer Allow a sm...

Page 15: ...er backplate fit this 1st For spinners Xicoy recommend Truturn prop backplates and spinners for their accuracy and careful balance bob truturn com They have a wide range of adapters to suit the unit j...

Page 16: ...655ft sec Above this the tips start to make that familiar howling noise This can be just in a dive or most of the time if a prop with shallow pitch is fitted to a fast airframe with a powerful engine...

Page 17: ...d quickly and can approach any preset rpm limit more easily so best is to set it slightly on the high side For example a prop on the ground might give 5000rpm you could set the limiter to 10 above thi...

Page 18: ...f the FOD screen should be displaced for any reason This is 250mm 10 on the Heli and 500mm 20 on the Turboprop Please do not modify it if not quite right ask for a longer or shorter one if required Av...

Page 19: ...ing as the usual pulse type charger can easily destroy the ECU and is in any case a sensible precaution with rechargeable batteries 10 The centre of the fuel tank should be located as close to the cen...

Page 20: ...from fuel tank push on a short 12mm 1 2 length of the supplied 4mm pipe onto the pump suction port and push the Tygon over the top to provide a tight leak free fitting A double wrap of lock wire will...

Page 21: ...t flights 22 Do not under any circumstances try to run the fuel pump by plugging it into any other FADEC brushless pump control or similar type 3 phase driver It does not work like that and you will d...

Page 22: ...ine Do not use a powder extinguisher unless of last resort as the abrasive powder will ruin the engine if it is used Just before starting perform a visual check to ensure the immediate area is clear o...

Page 23: ...This is an Authorised Dealer and or Service Agent replaceable component as the engine must be opened to access it Note unauthorised opening of the engine will void the warranty The burner has been de...

Page 24: ...m flight the Hub unit will ensure the cooldown continues until the end The Hub will then disconnect the battery after the end of the cooldown When the receiver is turned back on the Hub unit will reco...

Page 25: ...al brands like Mobil DTE Llte Shell Tellus 32 Igol 32 Cepsa Turbine 32 etc plus 1 of 100 synthetic 2 stroke oil Plenty of commercial brands are available locally just check in the bottle that the oil...

Page 26: ...ower turbine and the spider The interstage and spider are high temperature stainless and the power turbine is of Inconel and is blown round at high speed by the gas flow which is angled in direction b...

Page 27: ...ent Description ECU Engine Control Unit The ECU and indeed the whole system used on this engine is totally new and unlike any previous version of Xicoy ECU The ECU is a powerful new design using a com...

Page 28: ...and signals to and from the outside world to the ECU a small component which we call the Hub is provided There are two types the Hub Lite is a small shrink wrapped flat board the Compact Hub is housed...

Page 29: ...e with socket but a small plug built into the pump which enables a regular high quality JR type servo cable to be used as the pump cable socket at both ends This way its easy to get just the right len...

Page 30: ...le just get the right length you need ECU Display There are two display options with the X45 engine depending on which package you select Compact or Lite The Compact Hub is a Hub and screen combined i...

Page 31: ...Button HDT to visualize fadec data HDT Screen Button Back x to go initial screen Data from FADEC Buttons to navigate through FADEC menus Tools Screen ButtonBack x to go initial screen Button Player t...

Page 32: ...in from left You will then see a screen showing 4 items the radio signal Pulse 0 xxxx uS the throttle stick percent x the battery voltage vb x x V and the current draw Ib x x A x any number Press the...

Page 33: ...tart and white smoke from exhaust In this case adjust upwards by 0 2v Having too high a setting shortens the life of the glowplug There are no more functions to adjust in this branch so exit by pressi...

Page 34: ...e can appear at the exhausts if any residual fuel left Again use only a few seconds Test Prime Pump screen Use this function to fill the fuel line on a new installation of after the feed pipe has empt...

Page 35: ...ons to toggle Default is OFF For Helis you can select Off or Manual For TurboProps you can select Off Manual or Automatic Read the section on Restart carefully before enabling this function Return now...

Page 36: ...o ECU decides optimum for current conditions In case of acceleration problems the setting can be switched to manual preset of Cold Mild Warm or Hot Each is a slightly longer deceleration ramp Governor...

Page 37: ...one click equalling 25 Default is 125 Replacement pump preset In event of pump needing replacement for any reason the user can set the new pump to the default setting 100 and see the heating effect on...

Page 38: ...er without adding rotor pitch until you reach the governor rpm set where it should lock Further increases in throttle setting should now have no effect on rotor rpm which should be held at the value s...

Page 39: ...available in many outlets Be careful to select JR type compatible leads as the pin sizes for Futaba can be smaller thus making a looser and troublesome connection It s always best to use those suppli...

Page 40: ...to power many servos at once and its supply voltage will vary considerably as the servos are driven It would be so easy for the varying supply to subsequently cause what is known as a brown out a shor...

Page 41: ...ch curve in transmitter and maximum power may correspond to maximum pitch As the Xicoy X45H heli engine does have a governor function a manual control is needed to be able to raise rotor rpm from idle...

Page 42: ...ton from left once to show an information screen Note at top left a number showing the received radio signal shown as Pulse xxxxuS It should be between 900 1050uS at ENGINE STOP position It should be...

Page 43: ...hrottle position should read 0 at the position of engine stop trim and stick down 100 with stick trim full up and between 10 and 30 at idle Note the setting seen in the Thrust Curve above could be Hal...

Page 44: ...red and can only be carried out by Xicoy Electronica SL or your authorized dealer or service agent Preparing the engine for running Important notes for kerostart engines PLEASE READ The kerostart syst...

Page 45: ...art Double check that the engine is not flooded An extra security measure is to place a manual valve between the pump outlet and engine so during the process of filling the tanks or during storage fue...

Page 46: ...some clicking coming from the engine this is the valves pulsing 8 Once this phase is finished the RPM rises to 10 000RPM and the reading will be FUEL RAMP In this phase the ignition system is switche...

Page 47: ...r rpm is now handed back to the transmitter and controlled by the position of the throttle stick Initially Increase decrease the throttle slowly verifying that the engine accelerates decelerates follo...

Page 48: ...her startup cycle Engines are supplied in this mode from factory Manual Restart Heli and TurboProp User can normally shutdown the ECU through the transmitter by lowering the stick and trim The ECU wil...

Page 49: ...wn was caused by any fault other than a typical flame out caused by air in the fuel system It will not monitor and confirm flight conditions are optimum for a restart Leaving the restart to progress i...

Page 50: ...e transmitter in the STOP position The engine could restart and go to full power on its own the ECU does not know when or if the plane is on the ground Can I use the restart function many times NO Res...

Page 51: ...ust the power at low settings HALF EXPO An intermediate setting between the other two modes Throttle stick position chart Stick Position MODE 0 Idle 25 50 75 100 FULL EXPO Idle thrust 6 25 56 100 of t...

Page 52: ...es that the throttle stick is in a position above IDLE the engine will not start with the stick in this position 4 Glow Test Verification of glow plug continuity 5 StartOn Test of the starter and rpm...

Page 53: ...cycle of operation the ECU stores the last cause of shut down and the values of RPM temperature and pump power In order to access these measures it is necessary to shut down and power up the ECU Set...

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