Gascat HORUS Installation Manual Download Page 4

 

Installation Manual, Maintenance and Operation 

Pressure Regulating Valve – Model Horus

 

MI-18

 

 

Elaborate 

Verified / Approved 

CSQ 

Date 

Review 

Page 

J.Junior 

Celso Nieto 

JM 

25/11/16  04 

4 de 32 

 

1.2.3 – OPERATION 

Depending on the type of regulator, the valve may even be positioned fully open. Consequently, when a regulator put in 

operation, the shutoff valves should be opened slowly so that the regulator valve can assume its regulating position. If the 
valves  are  quickly  opened  the  upstream  pressure  can  pass  downstream  through  the  regulator  and  over-pressurize 
downstream the main line. 

All regulators, etc., should operate with the spring adjustment specified by the manufacturer. This is especially important 

when  operating  relief  valve  or  shutoff  valves,  since  incorrect  springs  may  prevent  the  relief  valve  to  open  and  close  the 
shutoff valve. 

Precautions should be taken to prevent water from entering through the openings for breathing and ventilation.  

 

1.2.4 – MAINTENANCE 

Regulators and valves contain gases at pressures that are sometimes greater than atmospheric pressure. Before trying 

to investigate any problem or perform maintenance work on equipment, they must be safely depressurised. Furthermore, 
as most  gases may  be flammable, toxic,  corrosive,  or hazardous,  it may  be necessary  to  purge the  system with  an  inert 
gas such as nitrogen. Special precautions are necessary for operation with gases such as oxygen or hydrochloric gas and 
the user must be sure that the appropriate procedures are in place. 

Eventually  it  is not enough to isolate  the high pressure device, since high  pressures can be retained  downstream  of 

isolation valves. Do not try to remove covers, plugs, etc., before this device is properly released. Still, it is wise to consider 
that the high pressure gas may be present when removing covers and plugs. 

Most regulators use spiral springs as a charging device. It is important to reduce the burden these springs away your 

presser as possible. In some cases, there may be some cargo residue, even when the spring is relaxed within the limits of 
their house. 

2.0 – INTRODUCTION 

2.1 SCOPE OF MANUAL 

This  manual  aims  to  provide  operational  information,  installation  and  maintenance  of  the  pressure  regulators  model 

HORUS manufactured by GASCAT. 

2.2 DESCRIPTION 

The  pressure  regulator  model  HORUS  was  designed  to  meet  varied  applications  and  to  work  with  several  process 

service conditions. It has outstanding applications with high differential pressure combined with high process flow and high 
pressure.  It  are  typical  installations  with  these  characteristics  the  natural  gas  transportation  and  delivery  points  where 
occurs  custody  transference.  It  is  also  common  to  utilize  with  distributor  stations  of  natural  gas  and  other  gases  non-
corrosive. 

The  pressure  regulator  HORUS  is  pilot  operated  and  has  axial  flow  what  result  in  low  noise  level  as  well  high  flow 

capacity. Beyond this, the double diaphragm pilots supplied with the valve allow accuracy in set pressure up to 1%. 

It’s construction design meets the active (fail open) monitor (fail close) configuration. 
The set of piston and seat was designed to proportionate high flow rangeability to the pressure regulator, can operate 

with a maximum inlet pressure of 150 kgf/cm² and outlet pressures from 1.0 to 80.0 kgf/cm². 

 
 
 

Summary of Contents for HORUS

Page 1: ...Installation Manual Maintenance and Operation Pressure Regulating Valve Model HORUS Spring to Close...

Page 2: ...2 3 8 ACCURACY AND LOCK UP 7 3 0 PRINCIPLE OF OPERATION 7 3 1 REGULATOR SPRING TO CLOSE FAIL CLOSE 7 3 2 BOOSTER G 43 9 3 3 PILOTS G 40 G 42 10 3 4 FILTERS 11 4 0 INSTALLATION 11 4 1 FILTER 11 4 2 CLE...

Page 3: ...3936 9300 Fax 55 19 3935 6009 Email sales gascat com br The comments that follow while not exhaustive provide guidance possible sources of danger to health and safety 1 2 1 NOISE Regulators valves an...

Page 4: ...te the high pressure device since high pressures can be retained downstream of isolation valves Do not try to remove covers plugs etc before this device is properly released Still it is wise to consid...

Page 5: ...RF 600 RF ou RTJ 900 RF ou RTJ PN 25 PN 40 8 150 RF 300 RF 600 RF ou RTJ 900 RF ou RTJ PN 25 PN 40 10 150 RF 300 RF 600 RF ou RTJ 900 RF ou RTJ PN 25 PN 40 2 3 3 TEMPERATURE LIMITS Operating temperat...

Page 6: ...40 19 bar 51 bar 100 bar 150 bar 25 bar 40 bar Pressure limits reported in this manual or any standard should not be exceeded under any circumstances at the risk of damage to the equipment installatio...

Page 7: ...the gas feeding pressure with the outlet pressure sensed by the pilot diaphragm H and controls the flow to be injected under the main regulator diaphragm L If a decrease in downstream pressure occurs...

Page 8: ...ual Maintenance and Operation Pressure Regulating Valve Model Horus MI 18 Elaborate Verified Approved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 8 de 32 FIGURE 1 HORUS FAIL CLOSED F A D...

Page 9: ...nt e g if we are adjusting the pressure regulator to 20 bar the booster will be applying to the pilot a pressure of 21 to 22 bar Typically the booster G 43 have three connections to the process These...

Page 10: ...gulating valves open or close under normal process conditions by the balance between the force of the regulating spring and the outlet pressure received by the sensor outlet The green line represents...

Page 11: ...e control Care for the filter installation is essential to the smooth operation of the instrument as any existing particles in the pipe can become lodged between the seat and the shutter damaging them...

Page 12: ...a better pneumatic signal use OF tubbings stainless steel AISI 316 to connect the regulator to the process In order to avoid the accumulation of impurities and condensate in the impulse taken recommen...

Page 13: ...tput block valve 5 Pressure regulator valve model URANO GASCAT Note The position indicated for the sensor outlet may be less than 5D from the installation project to be reviewed and approved by engine...

Page 14: ...n ATTENTION Under no circumstances do with the line pressurization where the equipment is installed by the posterior valve equipment Under any circumstances perform depressurization line where equipme...

Page 15: ...Check that the pilot of the regulating spring is properly relieved discharged Relieving regulating spring we are ensuring that the valve will remain in the closed position when pressurized 3 Make sur...

Page 16: ...at you performed the same procedure reported in 4 6 2 but the set point pressure regulator should be adjusted for a 15 pressure 20 less than the valve set point that is in operation Made it open SLOWL...

Page 17: ...be from different situations but most of them is related to the gas conditions impurities natural wear and failures during operation of the equipment It is important to keep in mind that the operation...

Page 18: ...e it if necessary Headquarters pos 44 SO pos 38 SC damaged or particulate matter between the shutter and the seat Make cleaning and check state headquarters if it has no apparent marks of damage proce...

Page 19: ...ensate etc certainly the service interval should be lower The GASCAT own standards repair kits for each throttle component URANO model composed of the most likely items to wear with time this list of...

Page 20: ...al Maintenance and Operation Pressure Regulating Valve Model Horus MI 18 Elaborate Verified Approved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 20 de 32 6 1 RECOMMENDED REPAIR PARTS AND...

Page 21: ...Page J Junior Celso Nieto JM 25 11 16 04 21 de 32 HORUS SC FF POS DESCRIPTION DN 1 2 3 4 6 8 1 DIAPHRAGM 1 1 1 1 1 1 3 POSITION INDICATION DISPLAY 1 1 1 1 1 1 8 O RING 1 1 1 1 1 1 9 O RING 1 1 1 1 1...

Page 22: ...llation Manual Maintenance and Operation Pressure Regulating Valve Model Horus MI 18 Elaborate Verified Approved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 22 de 32 BOOSTER G 43 PILOT G...

Page 23: ...roved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 23 de 32 BOOSTER G 43 POS DESCRI O QTY 8 GARRISON 1 10 DIAPHRAGM 1 18 O RING 1 20 O RING 1 21 O RING 1 22 O RING 1 25 O RING 1 PILOTO G 4...

Page 24: ...ieto JM 25 11 16 04 24 de 32 G 80 PILOT CODE 28 21 28A_KIT POS DESCRIPTION QTY POS DESCRIPTION QTY 1 RELIEF 2 11 O RING 1 2 DIAPHRAGM 1 12 O RING 1 3 DIAPHRAGM 1 13 O RING 2 4 SHUTTER 1 14 O RING 1 5...

Page 25: ...ssembly of equipment if it is pressurized The disassembly procedure below references the positions of the components shown in the diagram available in section 6 0 of this manual 3 Download the pilot r...

Page 26: ...ve the bushing item 34 31 shutter spring 10 Remove the obturator pos 29 26 11 Remove the diaphragm plate and the lower diaphragm pos 9 11 turn the steering block to the starting position and proceed w...

Page 27: ...the seat pos 46 48 in the mobile Pos 44 46 is necessary to leave the perfectly aligned to the mobile base of the hole headquarters in order to prevent the same into contact with the walls of the mobil...

Page 28: ...the disassembly of the equipment check if all the conditions set out in item 4 6 1 of this manual have been observed 2 Go up any circumstances start the disassembly of equipment if the same is pressur...

Page 29: ...ate Verified Approved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 29 de 32 1 Remove the cover pos 39 and the diaphragm assembly item 28 2 Lock the shaft pos 28 release the nut pos 11 remo...

Page 30: ...unior Celso Nieto JM 25 11 16 04 30 de 32 3 Now let s move to dismantle the bottom of the booster so the ideal is that it is rotated so that the bottom is face up made it proceed with the removal of t...

Page 31: ...but would like to make some observations on some specific points that must be evaluated thoroughly during reassembly of the booster 1 When installing the axis diaphragm assembly item 28 is necessary t...

Page 32: ...egulating Valve Model Horus MI 18 Elaborate Verified Approved CSQ Date Review Page J Junior Celso Nieto JM 25 11 16 04 32 de 32 6 6 LIST OF RECOMMENDED TOOLS FOR MAINTENANCE TOOLS DIMENSIONS KEY COMBI...

Reviews: