GAS GAS MC 350F 2023 Owner'S Manual Download Page 38

Page: 38 / 143

10 TUNING THE CHASSIS

Guideline

Rebound damping (MC)

Comfort

17 clicks

Standard

15 clicks

Sport

13 clicks

Rebound damping (EX)

Comfort

17 clicks

Standard

15 clicks

Sport

13 clicks

Info

Turn clockwise to increase the damping; turn counterclock-

wise to reduce damping when the shock absorber rebounds.

10.7

Measuring the dimension of the rear wheel unloaded

Preparatory work

–

Raise the motorcycle with a lift stand. (

p. 44)

F03178-10

Main work

–

Position the sag gage in the rear axle and measure the distance to

the marking on the rear fender.

Sag gage (00029090200)

–

Note the value as dimension

Finishing work

–

Remove the motorcycle from the lift stand. (

p. 44)

Summary of Contents for MC 350F 2023

Page 1: ...OWNER S MANUAL 2023 MC 350F EX 350F Art no 3215099en...

Page 2: ......

Page 3: ...signs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice GASGAS Motorcycles a...

Page 4: ...difficult operating conditions 22 7 5 Preparing the vehicle for rides on dry sand 22 7 6 Preparing the vehicle for rides on wet sand 23 7 7 Preparing the vehicle for rides on wet and muddy circuits 24...

Page 5: ...41 Checking the rubber grips 73 11 42 Adjusting the basic position of the clutch lever 74 11 43 Checking correcting the fluid level of hydraulic clutch 74 11 44 Changing the hydraulic clutch fluid 75...

Page 6: ...UBLESHOOTING 117 21 BLINK CODE 119 22 TECHNICAL DATA 121 22 1 Engine 121 22 2 Engine tightening torques 122 22 3 Capacities 124 22 3 1 Engine oil 124 22 3 2 Coolant 124 22 3 3 Fuel 124 22 4 Chassis 12...

Page 7: ...trained experts using the special tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or tips Indicates the result of a...

Page 8: ...y fluids which do not meet the required specification for the respec tive use 2 3 Safety advice A number of safety instructions need to be followed to operate the product described safely Therefore re...

Page 9: ...sically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running...

Page 10: ...nvironmentally aware and respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regula tions of the respective countr...

Page 11: ...ttp www gasgas com 3 4 Service A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is properly carried out as descr...

Page 12: ...HICLE 10 4 1 View of vehicle front left example K01397 10 1 Hand brake lever p 14 2 Clutch lever p 14 3 Fuel tank filler cap 4 Air filter box cover 5 Cold start button p 17 6 Engine number p 12 7 Shif...

Page 13: ...er compression adjuster 2 Stop button p 14 3 Start button p 15 4 Throttle grip p 14 5 Vehicle identification number p 12 5 Type label p 12 6 Fork article number p 12 7 Idle speed adjusting screw p 18...

Page 14: ...side of the steering head 5 2 Type label 401946 10 The type label 1is fixed to the front of the steering head 5 3 Engine number H01047 10 Engine number 1is located on the left side of the engine over...

Page 15: ...SERIAL NUMBERS 5 13 5 5 Shock absorber article number 401948 10 Shock absorber article number 1is stamped on the top of the shock absorber above the adjusting ring towards the engine side...

Page 16: ...aged using the hand brake lever 6 3 Throttle grip J00076 10 The throttle grip 1is fitted on the right side of the handlebar 6 4 Stop button A00796 10 The stop button 1is fitted on the left side of the...

Page 17: ...ity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately O...

Page 18: ...clockwise and lift it off 6 8 Closing the fuel tank filler cap A00771 10 MC Mount fuel tank filler cap 1and turn it clockwise until the fuel tank is tightly closed Info Route fuel tank breather hose...

Page 19: ...burn the increased fuel quantity it must be supplied with additional oxygen by pushing the cold start button After briefly opening up the throttle and then releasing the throttle grip again or turning...

Page 20: ...dle speed is adjusted using the idle speed adjusting screw 1 Increase the idle speed by turning the idle speed adjusting screw clock wise Decrease the idle speed by turning the idle speed adjusting sc...

Page 21: ...ndle The plug in stand is used to park the motorcycle The plug in stand is used as a fork locker when transporting the motor cycle Info Remove the plug in stand before riding The tool can be attached...

Page 22: ...riding ability Warning Danger of accidents The vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents The brake system fails in the event of overheating I...

Page 23: ...is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels Info Motorcycles react sensitively to any changes of weight dis...

Page 24: ...operating conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can result in signifi cantly increased wear of components such as the drive train b...

Page 25: ...fins carefully Condition Regular use in sand Change the piston every 20 operating hours 7 6 Preparing the vehicle for rides on wet sand 102137 01 Mount the air filter rain cover Air filter rain cover...

Page 26: ...hicle for high temperatures or slow riding 600868 01 Adjust the secondary drive to the road conditions Info The engine oil heats up quickly when the clutch is operated frequently due to an excessively...

Page 27: ...ain tension p 68 Check the tire condition p 93 Check tire pressure p 93 Check the spoke tension p 94 Info The spoke tension must be checked regularly as incorrect spoke tension will strongly impair ri...

Page 28: ...and check the vehicle for other malfunctions instead During the starting process the malfunction indicator lamp lights up 8 3 Starting off Pull the clutch lever engage 1st gear release the clutch lev...

Page 29: ...ng Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check the brake system and do not continue riding until the problem is eliminated Your authorized G...

Page 30: ...e parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to m...

Page 31: ...doctor in case of fuel contact with the eyes Change your clothing if fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries...

Page 32: ...the 12 V battery Check the front brake linings p 80 Check the brake linings of the rear brake p 86 Check the brake discs p 77 Check the brake lines for damage and leakage Check the rear brake fluid l...

Page 33: ...k the fuel pressure Check the idle speed Final check Check the vehicle for operating safety and take a test ride Read out the fault memory after the test ride using the GASGAS Motorcycles diagnostics...

Page 34: ...installing the engine Change valves valve springs valve spring seats and valve spring retainers Change the connecting rod conrod bearing and crank pin Check the transmission and shift mechanism Check...

Page 35: ...e right fork leg As fork springs are no longer required a significant weight advantage is achieved when compared to conventional forks The response on slightly uneven surfaces is significantly improve...

Page 36: ...range and vice versa 10 4 Adjusting the low speed compression damping of the shock absorber Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incorr...

Page 37: ...y the number of turns corresponding to the shock absorber type Guideline Highspeed compression damping MC Comfort 2 turns Standard 1 5 turns Sport 1 turn Highspeed compression damping EX Comfort 2 5 t...

Page 38: ...turn counterclock wise to reduce damping when the shock absorber rebounds 10 7 Measuring the dimension of the rear wheel unloaded Preparatory work Raise the motorcycle with a lift stand p 44 F03178 1...

Page 39: ...eload of the shock absorber p 38 10 9 Checking the riding sag of the shock absorber 402417 10 Measure dimension Aof rear wheel unloaded p 36 With another person holding the motorcycle the rider wearin...

Page 40: ...ughly 402659 10 Main work Loosen screw 1 Turn adjusting ring 2until the spring is no longer under tension Hook wrench 90129051000 Info If the spring cannot be fully released the spring must be removed...

Page 41: ...rate is shown on the outside of the spring Finishing work Install the shock absorber p 55 Check the free travel of the foot brake lever p 83 Check the static sag of the shock absorber p 37 Check the r...

Page 42: ...Remove protection cap 1 Push together fork airpump 2fully Fork airpump 79412966100 Info The fork airpump is included as part of the motorcycle s accessory pack Connect the fork airpump to the left for...

Page 43: ...he number of clicks corresponding to the fork type Guideline Compression damping MC Comfort 17 clicks Standard 12 clicks Sport 7 clicks Compression damping EX Comfort 17 clicks Standard 12 clicks Spor...

Page 44: ...2 holes at a distance of Ato each other Hole distance A 15 mm 0 59 in The holes on the handlebar supports are placed at a distance of B from the center Hole distance B 3 5 mm 0 138 in The handlebar su...

Page 45: ...dlebar supports in required position Mount and tighten screws 2 Guideline Screw handlebar support M10 40 Nm 29 5 lbf ft Loctite 243 Info Position the left and right handlebar supports evenly Position...

Page 46: ...raise the motorcycle at the frame underneath the engine Lift stand A54029955100 Neither wheel is in contact with the ground Secure the motorcycle against falling over 11 2 Removing the motorcycle from...

Page 47: ...p 44 11 4 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with a lift stand p 44 Remove the fork protector p 46 H03152 10 Main work Push dust boots 1of both fork legs d...

Page 48: ...rews chassis M6 10 Nm 7 4 lbf ft Position the brake line and the clamp Mount and tighten screws 2 Guideline Screw brake line holder EJOT 1 7 Nm 1 25 lbf ft Position the fork protector on the right for...

Page 49: ...be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pres sure and rebound damping is located in the right fork leg A00778 11 Tighten screws 2...

Page 50: ...clamp with the handlebar and set aside Info Cover the components to protect them against damage Do not kink the cables and lines A00800 10 Remove O ring 4 Remove protective ring 5 Remove the lower tr...

Page 51: ...he upper end of the fork legs The second milled groove from the top must be flush with the upper edge of the upper triple clamp The air suspension is located in the left fork leg The pres sure and reb...

Page 52: ...the start number plate p 52 Install the front wheel p 90 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the steering head beari...

Page 53: ...adjust if necessary Check the steering stop bolts for correct adjustment and locking Finishing work Remove the motorcycle from the lift stand p 44 11 12 Adjusting the steering head bearing play Prepa...

Page 54: ...allation of the lower triple clamp 11 14 Removing the start number plate A00778 10 Remove screw 1 Unhook the start number plate from the brake line and remove it 11 15 Installing the start number plat...

Page 55: ...emove screws 1and 2 Take off the front fender 11 17 Installing front fender A00780 10 Main work Position front fender Mount and tighten screws 1and 2 Guideline Remaining screws chassis M6 10 Nm 7 4 lb...

Page 56: ...ea Aand take it off F03191 10 Remove screw 2 Remove fitting 3 Info Raise the swingarm slightly to be able to remove the screws more easily I01022 10 Remove screws 4 Pull off foot brake cylinder from t...

Page 57: ...e 2701 K01425 10 Position the link fork and mount the swingarm pivot Info Pay attention to flat area A Mount and tighten nut 2 Guideline Nut fork pivot M16x1 5 100 Nm 73 8 lbf ft A00812 10 Mount the c...

Page 58: ...ghtly to be able to mount the screw more easily A00809 11 Attach the frame protector in area Cand position it Mount and tighten screws 8with the washers Guideline Screw frame protector M5 3 Nm 2 2 lbf...

Page 59: ...11 Mount the front of the seat on the collar bushing of the fuel tank lower the seat at the rear and push the seat forward A00781 10 Mount and tighten screw 1 Guideline Screw seat fixing M6 6 Nm 4 4 l...

Page 60: ...er box cover is secured Insert the air filter box cover in area Aand clip it into area B Info An air filter box cover with openings for greater air flow and a more direct response is included A00782 1...

Page 61: ...ir filter box cover in area Aand clip it into area B 11 24 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will e...

Page 62: ...Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box cover p 57 Remove the air filter p 59 F01027 01 Main work Wash the...

Page 63: ...he air filter is not mounted correctly dust and dirt may enter the engine and result in damage Finishing work Install the air filter box cover p 58 11 27 Preparing air filter box cover for securing Pr...

Page 64: ...C1 Tighten screws 1 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft 11 30 Changing the glass fiber yarn filling of the main silencer Warning Danger of burns The exhaust system gets very hot whe...

Page 65: ...The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no...

Page 66: ...nt wash cap set 3 Wash cap set 81212016100 Pull the fuel tank breather hose off the fuel tank lid A00786 10 Remove screw 4with the rubber bushing A00787 10 EX Unplug connector 1of the fuel pump Clean...

Page 67: ...cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications...

Page 68: ...Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft A00785 11 Plug in connector 3for the fuel pump Remove the wash cap set Clean the quick release coupling thor oughly with compressed air Info Und...

Page 69: ...hecking for chain dirt accumulation 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 67 11 34 Cleaning the chain Warning Danger of accidents Lubrican...

Page 70: ...ear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will b...

Page 71: ...rcycle with a lift stand p 44 Check the chain tension p 68 I01018 10 Main work Loosen nut 1 Loosen nuts 2 Adjust the chain tension by turning adjusting screws 3left and right Guideline Chain tension 5...

Page 72: ...er 400987 10 Pull on the top section of the chain with the specified weight A Guideline Weight chain wear measure ment 10 15 kg 22 33 lb Measure distance Bof 18 chain rollers in the lower chain sectio...

Page 73: ...m 4 4 lbf ft Loctite 243 A00793 10 Check the chain sliding piece for wear If the lower edge of the chain pins is in line with or below the chain sliding piece Change the chain sliding piece Check that...

Page 74: ...ideline Repairs on the frame are not permitted 11 39 Checking the link fork S02305 01 Check the link fork for damage cracks and deformation If the link fork shows signs of damage cracks or deformation...

Page 75: ...ll the fuel tank p 65 Mount the seat p 57 11 41 Checking the rubber grips 401197 01 Check the rubber grips on the handlebar for damage wear and looseness Info The rubber grips are vulcanized onto a sl...

Page 76: ...lowed Rinse the affected area with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the ey...

Page 77: ...o The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lines are not designed for DOT 5 brake...

Page 78: ...asionally extract the fluid from the master cylinder reservoir to prevent overflowing Tighten the bleeder screw and remove the bleeding syringe with the hose Mount the protection cap Correct the fluid...

Page 79: ...of the hand brake lever to your hand size by turning adjusting screw 1 Info Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the handlebar Turn the adjustin...

Page 80: ...help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized...

Page 81: ...nged in accordance with the service schedule Your authorized GASGAS Motorcycles workshop will be glad to help Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils...

Page 82: ...s Incorrect servicing will cause the brake system to fail Ensure that service work and repairs are performed professionally Your authorized GASGAS Motorcy cles workshop will be glad to help Warning Sk...

Page 83: ...ation is not guaranteed In this case the vehicle no longer corresponds to its condition at delivery and the manufacturer warranty shall be void Only use brake linings approved and recommended by GASGA...

Page 84: ...rake lin ings Clean the brake caliper and the brake caliper bracket J00080 10 Check that spring plate 6in the brake caliper and brake pad slid ing plate 7in the brake caliper bracket are seated correc...

Page 85: ...free travel on the foot brake lever in accordance with the specification 402026 10 Disconnect spring 1 Move the foot brake lever back and forth between the end stop and the contact to the foot brake...

Page 86: ...brake fluid level Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the specified marking or the specified value th...

Page 87: ...e eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is c...

Page 88: ...to help Warning Skin irritation Brake fluid causes skin irritation Keep brake fluid out of the reach of children Wear suitable protective clothing and safety glasses Do not allow brake fluid to come...

Page 89: ...appli cable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and...

Page 90: ...n the pis ton side brake lining Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point A00833 10 Correct brake fluid level to...

Page 91: ...back the brake pistons A00839 10 Loosen screw 1by several rotations Loosen screws 2 Press on screw 1to push the wheel spindle out of the axle clamp Remove screw 1 A00840 10 Warning Danger of accident...

Page 92: ...the spacers Clean and grease the wheel spindle Long life grease p 132 Position the front wheel and insert the wheel spindle The brake linings are correctly positioned A00839 11 Mount and tighten scre...

Page 93: ...sprocket Info Cover the components to protect them against damage Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc...

Page 94: ...Mount the chain I01017 10 Position chain adjuster 3 Mount nut 4 but do not tighten it yet Make sure that chain adjusters 3are fitted correctly on adjusting screws 5 Check the chain tension p 68 Tight...

Page 95: ...Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT num ber The first two digits indicate the week of manufa...

Page 96: ...gularly and in particular on a new vehicle Your authorized GASGAS Motorcycles work shop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sou...

Page 97: ...le from the 12 V battery Remove screw 3 Pull holding bracket 4forward and remove the 12 V battery upwards 14 2 Installing the 12 V battery H00386 10 Main work Insert the 12 V battery into the battery...

Page 98: ...rtant for the service life of the 12 V battery Rapid recharging with a high charging current shortens the service life of the battery If the charging current charging voltage or charging time is excee...

Page 99: ...the battery charger after charging and disconnect from the 12 V battery Finishing work Install the 12 V battery p 95 Mount the seat p 57 14 4 Changing main fuse Warning Fire hazard Incorrect fuses ov...

Page 100: ...relay Insert a new main fuse Fuse 58011109110 p 125 Check that the electrical system is functioning properly Tip Insert a spare fuse so that it is available if needed Mount the protection caps Mount...

Page 101: ...components of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the reac...

Page 102: ...in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The...

Page 103: ...nd tighten screw 1with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 lbf ft 15 5 Refilling with coolant Warning Danger of poisoning Coolant is harmful to health Keep coolant out of the...

Page 104: ...ith the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thorou...

Page 105: ...nal position Adjust the play in the throttle cable p 103 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficie...

Page 106: ...re is play in the throttle cable at the throttle grip Guideline Play in throttle cable 3 5 mm 0 12 0 2 in Tighten nut 2 Slide on sleeve 1 Check the throttle grip for smooth operation Finishing work Ch...

Page 107: ...ehicle is delivered A00850 10 Clean the outside of the handlebar and the inside of the grip tube Mount the grip tube on the handlebar Attach the throttle cables to the guide plate and route correctly...

Page 108: ...e raises the idle speed 16 5 Programming the throttle valve position Info If the control unit detects that the throttle valve position at idle speed needs to be reprogrammed then the mal function indi...

Page 109: ...dge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 107 16 7 Adjusting the basic position of the shift lever 401950 12 Remove...

Page 110: ...if fuel spills on them Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system A00851 10 MC Clean qu...

Page 111: ...aust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting o...

Page 112: ...ected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in com...

Page 113: ...with magnet M12x1 5 20 Nm 14 8 lbf ft G05091 10 Remove screws 5 Take off the oil filter cover with the O ring G05092 10 Pull oil filter 6out of the oil filter housing Lock ring plier 51012011000 Allo...

Page 114: ...rk Check the engine oil level p 109 17 4 Adding engine oil Info Too little engine oil or poor quality engine oil will result in premature wear of the engine 401955 10 Remove filler plug 1with the O ri...

Page 115: ...cycle 401061 01 Close off exhaust system to keep water from entering Remove loose dirt first with a soft jet of water Spray the heavily soiled parts with a normal commercial motorcycle cleaner and cle...

Page 116: ...exhaust system with a corrosion inhibitor Preserving materials for paints metal and rubber p 132 Treat all plastic parts and powder coated parts with a mild cleaning and care product Special cleaner...

Page 117: ...ting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 132 Refuel p 29 Clean the motorcycle...

Page 118: ...19 2 Putting into operation after storage 401059 01 Install the 12 V battery p 95 Remove the motorcycle from the lift stand p 44 Perform checks and maintenance measures when preparing for use p 25 Ta...

Page 119: ...he electronic fuel injection Read out the fault memory using the GAS GAS Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Clean the air filter and air filter box p 60...

Page 120: ...thin low viscosity Change the engine oil and oil filter clean the oil screen p 110 Piston or cylinder worn Measure the piston cylinder mounting clearance 12 V battery discharged 12 V battery is not c...

Page 121: ...for malfunction indicator lamp 12 Malfunction indicator lamp flashes 1x long 2x short Error level condition Coolant temperature sensor circuit fault Coolant temperature sensor input signal too low Bl...

Page 122: ...rcuit fault Blink code for malfunction indicator lamp 41 Malfunction indicator lamp flashes 4x long 1x short Error level condition Fuel pump controller short circuit to ground open circuit Fuel pump c...

Page 123: ...ston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission 24 73 Clutch Multidisc clutch in oil bath hydraulicall...

Page 124: ...bolt oil pump idler gear M5 6 Nm 4 4 lbf ft Loctite 243 Screw clutch spring retainer M5 6 Nm 4 4 lbf ft Screw crankshaft speed sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw gear position sensor M5 5 Nm...

Page 125: ...bf ft Loctite 243 Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Screw rotor M10x1 70 Nm 51 6 lbf ft Collar and thread oiled cone degreased Screw unlocking of timing chain ten sioner M10x1 8 Nm 5 9...

Page 126: ...me molybdenum steel tubing Fork WP XACT AER Suspension travel front 310 mm 12 2 in rear 300 mm 11 81 in Fork offset 22 mm 0 87 in Shock absorber WP XACT 5750 Brake system Disc brakes floating brake ca...

Page 127: ...Dunlop GEOMAX MX33F 110 100 18 64M TT Dunlop GEOMAX AT81 The tires specified represent one of the possible series production tires For alternative manufacturers if any contact an authorized dealer or...

Page 128: ...30 Oil capacity external mechanism left 230 10 50 ml 7 78 0 34 1 69 fl oz Fork oil SAE 4 48601166S1 p 130 Oil capacity right cartridge 380 ml 12 85 fl oz Fork oil SAE 4 48601166S1 p 130 Grease capacit...

Page 129: ...mm 0 28 in Spring rate Weight of rider 65 75 kg 143 165 lb 39 N mm 223 lb in Weight of rider 75 85 kg 165 187 lb 42 N mm 240 lb in Weight of rider 85 95 kg 187 209 lb 45 N mm 257 lb in Spring length 2...

Page 130: ...te 243 Screw battery support bracket M6 6 Nm 4 4 lbf ft Screw cable on starter relay M6 6 Nm 4 4 lbf ft Screw chain guide on link fork at the front M6x45 10 Nm 7 4 lbf ft Screw chain guide on link for...

Page 131: ...Nm 14 8 lbf ft Engine carrying screw M10 60 Nm 44 3 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M10 60 Nm 44 3 lbf ft...

Page 132: ...s the rele vant properties Antifreeze protection to at least 25 C 13 F The mixture ratio must be adjusted to the necessary antifreeze protection Use distilled water if the coolant needs to be diluted...

Page 133: ...the container and that exhibit the corre sponding properties Super unleaded ROZ 95 Standard classification DIN EN 228 ROZ 95 Guideline Only use super unleaded fuel that matches or is equivalent to the...

Page 134: ...ended supplier SKF LGHB 2 Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Off road chain spray Recommended supplier MOTOREX Ch...

Page 135: ...and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Special grease 00062010053 Recommended supplier Kl ber Lubrication Kl berfood NH1 34 401 Universal oil s...

Page 136: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high perfor mance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wi...

Page 137: ...INDEX OF SPECIAL TERMS 26 135 OBD On board diagnosis Vehicle system which monitors the specified parameters of the vehicle electronics...

Page 138: ...27 LIST OF ABBREVIATIONS 136 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 139: ...n that requires prompt intervention Active driving aids are also repre sented by yellow or orange symbols Malfunction indicator lamp lights up flashes orange The OBD has detected a malfunction in the...

Page 140: ...124 fuel 29 124 Chain checking 70 cleaning 67 Chain guide checking 70 Chain tension adjusting 69 checking 68 Characteristic map of the throttle response adjusting 104 Clutch fluid level checking corre...

Page 141: ...18 Implied warranty 9 Indicator lamps overview 15 Intended use 6 L Link fork checking 72 Lithium ion battery starting power 22 Lower triple clamp installing 48 removing 48 Low speed compression dampin...

Page 142: ...e tension checking 94 Start button 15 Start number plate installing 52 removing 52 Starting 25 Starting power lithium ion batteries at low temperatures 22 Steering head bearing lubricating 52 Steering...

Page 143: ...3215099en 3215099en 31 08 2022 Stallhofnerstra e 3 5230 Mattighofen Austria http www gasgas com...

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