GAS GAS Enduro 2T 200CC, Workshop Manual

Page: 39 / 72

Workshop manual
-39-
Centrifugal bearing -1-
- Remove the ball bearing from the centrifugal shaft using a bearing extractor
(maximum diameter 8 mm) from the outside of the semi-crankcase.
- Place the new ball bearing in the semi-crankcase housing. The closed side of
the bearing must be orientated towards the inside of the housing opening.
- Press on the bearing until it is fully encased in the right-hand semi-crankcase
housing.
Water pump sprocket shaft bearing -2-
- Remove the ball bearing from the water pump sprocket shaft using a bearing
extractor (maximum diameter 8 mm) from the outside of the semi-crankcase.
- Place the new ball bearing in the semi-crankcase housing. The closed side of
the bearing must be orientated towards the inside of the housing opening.
- Press on the bearing until it is fully encased in the right-hand semi-crankcase
housing.
Crankshaft seal -3-
- Place the new crankshaft seal in the semi-crankcase housing. The sealing lip
must be orientated towards the outside of the semi-crankcase.
- Press on the seal until it is fully encased in the right-hand semi-crankcase
housing.
Attention:
Whenfittingtheseal,becarefulnottodamagethesealinglip!
Kick-start ratchet bracket -4-
- Remove the kick-start ratchet bracket by removing screws -5-.
- Fit the bracket by applying threadlocker to screws -5-.
Centring bushings -6-
- Check that centring bushings -6- are present and in good condition.
- Replace any centring bushings that are missing.
Note:
If any centring bushings are missing, proper watertightness cannot be
guaranteed when the semi-crankcases are fitted.
SeRVICING aND RePaIRING THe eNGINe’S COmPONeNTS
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