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f)

 The vehicle has been stored or transported in a way that is not 

in accordance to the corresponding technical requirements.

g) 

The vehicle has been used for special purposes other than 

ordinary use, such as competition, races or record breaking attempts.

h) 

The vehicle has been directly or indirectly damaged as a result 

of a fall or an accident.

Warranty exclusions

The following items are not covered by this Warranty:

a)

 Worn parts, including, without any limitation, spark plugs, batteries, 

petrol filters, oil filter elements, (secondary) chains, engine output 

pinions, rear sprockets, air filters, brake discs, brake pads, clutch 

plates and discs, bulbs, fuses, carbon brushes, footrest rubbers, 

tyres, inner tubes, cables and other rubber components

b)

 Lubricants (for example, oil, grease, etc.) and working fluids (for 

example, battery liquid, coolant, etc.)

c)

 Inspection, adjustments and other maintenance tasks, as well as 

all kinds of cleaning work

d)

 Damage to the paint-work and consequent corrosion due to 

external causes, such as stones, salt, industrial fumes and other 

environmental impact, or inadequate cleaning with inappropriate 

products

e)

 Any damages caused as a result of the defects, as well as any 

expenses incurred either directly or indirectly as a consequence of 

the defects (for example, communication costs, accommodation 

expenses, car hire costs, public transport costs, breakdown truck 

fees,, courier costs, etc.), as well as other financial losses (for 

example, those caused by the loss of the use of the vehicle, loss of 

income, time lost, etc.)

f)

 Any acoustic or aesthetic phenomenon that does not significantly 

affect the condition or use of the motorcycle (for example, small or 

hidden imperfections, noise or vibrations that are normal in use, 

etc.)

g)

 Phenomena that are the result of the ageing of the vehicle (for 

example, discolouring of painted or metallic coated surfaces).

Various

1.- GG shall have the prerogative to decide, at its own discretion, 

whether to repair or replace defective parts. Where parts are replaced, 

ownership of the parts removed shall pass to GG without any other 

consideration. The GG authorised dealer, to whom the making good 

of the defects has been entrusted, is not authorised to make any 

declarations that are binding on GG.

2.- In case of doubt regarding the existence of a defect, or a visual 

or material inspection is required, GG reserves the right to demand 

the return of the parts which are the object of a claim under Warranty, 

or to arrange an inspection of the defect by an expert from GG. Any 

additional obligations arising out of guarantees on parts replaced 

free of charge, or any other service rendered free of charge, are 

excluded from the effects of this present warranty. The Warranty on 

parts replaced within the Warranty Period will end at the expiry date 

for the Warranty Period of the product concerned.

3.- Should it prove to be the case that a defect can not be repaired, 

the purchaser guaranteed shall have the right to the cancellation of 

the contract (payment of compensation) or a partial refund of the 

purchase price (discount), instead of repairing the motorcycle.

4.- Any claims against Warranty by the purchaser under the terms 

of the sale contract with the corresponding authorised dealer shall 

not be affected by the terms of this present Warranty. Neither will 

this present Warranty affect those additional contractual rights 

acquired by the purchaser under the general commercial terms and 

conditions of the authorised dealer. However, such additional rights 

may only be exercised through claims against the authorised dealer.

5.- Should the purchaser resell the product within the Warranty 

Period, the duration and conditions of the present Warranty will 

remain unaltered, in such a way as that the rights to make claims 

under the present Warranty in accordance with the terms and 

conditions set out in this present document shall be transferred to 

the new owner of the motorcycle.

6.- In the case of used motorcycles sold by Gas Gas the Warranty 

Period will be one year from date of delivery of the goods. And in no 

case shall the consumer request replacement of  the goods.

Summary of Contents for 2005 EC ROOKIE

Page 1: ...MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO...

Page 2: ......

Page 3: ...SERVICE MANUAL SERVICE MANUAL ENGLISH...

Page 4: ......

Page 5: ...petitions where we have won important prizes You are now the owner of a moped that besides making you feel comfortable offers a great many opportunities for you to show your skills while providing top...

Page 6: ...of such damage or conflicts PROTECTING THE FUTURE OF YOUR SPORT ENSURES THE LEGAL USE OF YOUR MOPED WHEN PROPER RESPECT FOR THE ENVIRONMENT AND OTHER PEOPLE S RIGHTS IS SHOWN This manual includes the...

Page 7: ...Starting the cycle 16 Starting the engine 16 Stopping the engine 16 Choke 16 Gear box 17 5 Stopping the moped 17 Adjustment 17 Maintenance 18 Maintenance schedule 18 Before starting the moped for the...

Page 8: ...friction disks fitted with springs submerged in a highly effective oil bath 6 gears Primary gear operated secondary chain operated Oil mixture Engine cooling is achieved through a large radiator that...

Page 9: ...arking Plug Air Filter 1 330 mm 920 mm 370 mm 93 Kg 8 litres 98 NO unleaded petrol 1 5 litres 200 cc SAE 15 30 Z 12 Z 52 1 5 mm before PMS 1 2 reinforced NGK BR8 ES 0 6 0 7 mm electrode gap Humid type...

Page 10: ...ng arm It shows the frame number used for registering this moped Certification Plate B The moped carries a certification plate showing a serial number B that has also been printed on the front and thi...

Page 11: ...am illustrating some vehicle parts and their part numbers Because these parts were included with the moped during the certification process replacing some of them might be punished with a fine if traf...

Page 12: ...d reservoir 4 Petrol tank 5 Brake fluid reservoir 6 Start button 7 Accelerator grip 8 Front brake handle 9 Main beam pilot light 10 Indicator pilot light 11 Multifunction 12 Ignition key 13 Neutral pi...

Page 13: ...8 Saddle 19 Front brake disk 20 Front brake clip 21 Sparking plug 22 Gearbox pedal 23 Air filter 24 Rack 25 Chain guide 26 Rear shock absorber 27 Exhaust pipe 28 Rocker 29 Rear brake 30 Starting pedal...

Page 14: ...er is in the neutral position OIL RESERVE PILOT LIGHT F This lights up when the oil level is too low i e when the reserve level is reached At this point approximately 1 4 of a litre of oil are left in...

Page 15: ...ason the brake fluid must be drained and replaced read the Maintenance section beforehand ACCELERATOR GRIP N Make sure that this works properly by turning the grip to see if it has the right free play...

Page 16: ...l with oil Never allow it to exhaust the oil contents as this would require draining the oil pump to eliminate air accumulations FUEL TAP This tap supplies fuel to the carburettor and has been located...

Page 17: ...tap lever C back to the ON position SADDLE This has been joined to the chassis by means of a screw secured to the tank and its housing in the saddle tongue The rear section is also secured with screw...

Page 18: ...ctric circuits required for the engine to start If the engine is cold operate the choke by lifting the lever on the right hand side of the carburettor as illustrated on this page This should provide a...

Page 19: ...ile decelerating to ensure the right response from the engine when you wish to accelerate ADJUSTMENT The smooth operation required to maximize engine and transmission performance must be achieved thro...

Page 20: ...plug replacement Brake pad wear inspection Engine oil replacement Piston cylinder head and exhaust port decalcification Check to see that there are no obstructions in the exhaust pipe and silencer Che...

Page 21: ...of the oil that will speed up the draining operation Remove the screw and wait for the crankcase to empty Next replace the screw fill the crankcase and use the dipstick to check that the right level...

Page 22: ...as this might cause an explosion A Air filter box To access the filter remove the cap on the filter housing which has been placed on the left hand side of the moped Upon removal of the cap check the...

Page 23: ...ating in order to prevent any foreign matter from entering the combustion chamber Sparking plug replacement requires checking to see that the electrode gap remains between 0 6 and 0 7 mm RADIATOR D Th...

Page 24: ...all of its links are clean and free from obstructions Submerge it again in clean petrol or gas oil rinse and allow it to dry for a few minutes Lubricate and reassemble it always making sure that the...

Page 25: ...raised until it stops Insert the suspension spring 1 into the fork tube 23 Press the suspension spring and insert the key 5 into the locknut 2 locking the cap 3 Fit the suspension cap onto the fork ro...

Page 26: ...ows 24 A Use an aerosol cable lubricant with a pressure luber Apply grease to the following point throttle inner cable upper ends A Remove the pump cap and pour brake fluid to just under the top level...

Page 27: ...member that these operations should always be carried out by a specialised garage Minimum pad thickness 2mm STEERING The steering of a properly tuned up moped must turn easily therefore if the steerin...

Page 28: ...hecking suspension systems Checking adjusting lubr controls and cables Tightening spokes Checking filter and carburettor cleaning Check and adjust the spark plug electrode Checking chassis screws and...

Page 29: ...claims will be accepted in this connection GAS GAS MOTOS S A reserves the right to introduce changes and or modifications without prior warning STORAGE Proceed as follows before storing the moped for...

Page 30: ...S Check to see that the sparking plug is clean and the electrode gap is correct Make sure that the sparking plug is producing sparks to do this bring the sparking plug connected to the tube closer to...

Page 31: ...ped out Work mode This can be activated ON and deactivated OFF Clock Indicates hour and minutes Chronometer Indicates the time passed since the last activation of the work mode Partial distance Indica...

Page 32: ...t ten seconds with the indication of zero Km h After this time if the motor is not turned on again the last function previously selected will appear on the screen The screen will turn off completely a...

Page 33: ...n those expressly authorised by GG as accepted components of the vehicle WARRANTY TERMS AND CONDITIONS According to Law decree 23 2003 on the 10th of July covering Warranties on Consumer Item Sales Wa...

Page 34: ...or replace defective parts Where parts are replaced ownership of the parts removed shall pass to GG without any other consideration The GG authorised dealer to whom the making good of the defects has...

Page 35: ......

Page 36: ...Notes Notes...

Page 37: ...Notes Notes...

Page 38: ......

Page 39: ......

Page 40: ...ona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es FEBRERO FEBRUARY FEBRER 2005 RECOMIENDA EL USO DE ACEITE RECOMMENDS THE USE OF...

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