GAS GAS 2005 EC ROOKIE Service Manual Download | Manualshive

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COMPONENT LOCATION

GAS GAS EC / SM ROOKIE 2005

1- Clutch handle
2- Light Switches
3- Clutch fluid reservoir
4- Petrol tank
5- Brake fluid reservoir
6- Start button
7- Accelerator grip
8- Front brake handle

9- Main beam pilot light
10- Indicator pilot light
11- Multifunction
12- Ignition key
13- Neutral pilot light
14- Oil reserve pilot light
15- Headlight indicator

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Summary of Contents for 2005 EC ROOKIE

Page 1: ...MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO MANUAL DEL USUARIO SERVICE MANUAL MANUEL D ENTRETIEN LIBRETTO D USO...

Page 2: ......

Page 3: ...SERVICE MANUAL SERVICE MANUAL ENGLISH...

Page 4: ......

Page 5: ...petitions where we have won important prizes You are now the owner of a moped that besides making you feel comfortable offers a great many opportunities for you to show your skills while providing top...

Page 6: ...of such damage or conflicts PROTECTING THE FUTURE OF YOUR SPORT ENSURES THE LEGAL USE OF YOUR MOPED WHEN PROPER RESPECT FOR THE ENVIRONMENT AND OTHER PEOPLE S RIGHTS IS SHOWN This manual includes the...

Page 7: ...Starting the cycle 16 Starting the engine 16 Stopping the engine 16 Choke 16 Gear box 17 5 Stopping the moped 17 Adjustment 17 Maintenance 18 Maintenance schedule 18 Before starting the moped for the...

Page 8: ...friction disks fitted with springs submerged in a highly effective oil bath 6 gears Primary gear operated secondary chain operated Oil mixture Engine cooling is achieved through a large radiator that...

Page 9: ...arking Plug Air Filter 1 330 mm 920 mm 370 mm 93 Kg 8 litres 98 NO unleaded petrol 1 5 litres 200 cc SAE 15 30 Z 12 Z 52 1 5 mm before PMS 1 2 reinforced NGK BR8 ES 0 6 0 7 mm electrode gap Humid type...

Page 10: ...ng arm It shows the frame number used for registering this moped Certification Plate B The moped carries a certification plate showing a serial number B that has also been printed on the front and thi...

Page 11: ...am illustrating some vehicle parts and their part numbers Because these parts were included with the moped during the certification process replacing some of them might be punished with a fine if traf...

Page 12: ...d reservoir 4 Petrol tank 5 Brake fluid reservoir 6 Start button 7 Accelerator grip 8 Front brake handle 9 Main beam pilot light 10 Indicator pilot light 11 Multifunction 12 Ignition key 13 Neutral pi...

Page 13: ...8 Saddle 19 Front brake disk 20 Front brake clip 21 Sparking plug 22 Gearbox pedal 23 Air filter 24 Rack 25 Chain guide 26 Rear shock absorber 27 Exhaust pipe 28 Rocker 29 Rear brake 30 Starting pedal...

Page 14: ...er is in the neutral position OIL RESERVE PILOT LIGHT F This lights up when the oil level is too low i e when the reserve level is reached At this point approximately 1 4 of a litre of oil are left in...

Page 15: ...ason the brake fluid must be drained and replaced read the Maintenance section beforehand ACCELERATOR GRIP N Make sure that this works properly by turning the grip to see if it has the right free play...

Page 16: ...l with oil Never allow it to exhaust the oil contents as this would require draining the oil pump to eliminate air accumulations FUEL TAP This tap supplies fuel to the carburettor and has been located...

Page 17: ...tap lever C back to the ON position SADDLE This has been joined to the chassis by means of a screw secured to the tank and its housing in the saddle tongue The rear section is also secured with screw...

Page 18: ...ctric circuits required for the engine to start If the engine is cold operate the choke by lifting the lever on the right hand side of the carburettor as illustrated on this page This should provide a...

Page 19: ...ile decelerating to ensure the right response from the engine when you wish to accelerate ADJUSTMENT The smooth operation required to maximize engine and transmission performance must be achieved thro...

Page 20: ...plug replacement Brake pad wear inspection Engine oil replacement Piston cylinder head and exhaust port decalcification Check to see that there are no obstructions in the exhaust pipe and silencer Che...

Page 21: ...of the oil that will speed up the draining operation Remove the screw and wait for the crankcase to empty Next replace the screw fill the crankcase and use the dipstick to check that the right level...

Page 22: ...as this might cause an explosion A Air filter box To access the filter remove the cap on the filter housing which has been placed on the left hand side of the moped Upon removal of the cap check the...

Page 23: ...ating in order to prevent any foreign matter from entering the combustion chamber Sparking plug replacement requires checking to see that the electrode gap remains between 0 6 and 0 7 mm RADIATOR D Th...

Page 24: ...all of its links are clean and free from obstructions Submerge it again in clean petrol or gas oil rinse and allow it to dry for a few minutes Lubricate and reassemble it always making sure that the...

Page 25: ...raised until it stops Insert the suspension spring 1 into the fork tube 23 Press the suspension spring and insert the key 5 into the locknut 2 locking the cap 3 Fit the suspension cap onto the fork ro...

Page 26: ...ows 24 A Use an aerosol cable lubricant with a pressure luber Apply grease to the following point throttle inner cable upper ends A Remove the pump cap and pour brake fluid to just under the top level...

Page 27: ...member that these operations should always be carried out by a specialised garage Minimum pad thickness 2mm STEERING The steering of a properly tuned up moped must turn easily therefore if the steerin...

Page 28: ...hecking suspension systems Checking adjusting lubr controls and cables Tightening spokes Checking filter and carburettor cleaning Check and adjust the spark plug electrode Checking chassis screws and...

Page 29: ...claims will be accepted in this connection GAS GAS MOTOS S A reserves the right to introduce changes and or modifications without prior warning STORAGE Proceed as follows before storing the moped for...

Page 30: ...S Check to see that the sparking plug is clean and the electrode gap is correct Make sure that the sparking plug is producing sparks to do this bring the sparking plug connected to the tube closer to...

Page 31: ...ped out Work mode This can be activated ON and deactivated OFF Clock Indicates hour and minutes Chronometer Indicates the time passed since the last activation of the work mode Partial distance Indica...

Page 32: ...t ten seconds with the indication of zero Km h After this time if the motor is not turned on again the last function previously selected will appear on the screen The screen will turn off completely a...

Page 33: ...n those expressly authorised by GG as accepted components of the vehicle WARRANTY TERMS AND CONDITIONS According to Law decree 23 2003 on the 10th of July covering Warranties on Consumer Item Sales Wa...

Page 34: ...or replace defective parts Where parts are replaced ownership of the parts removed shall pass to GG without any other consideration The GG authorised dealer to whom the making good of the defects has...

Page 35: ......

Page 36: ...Notes Notes...

Page 37: ...Notes Notes...

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Page 39: ......

Page 40: ...ona 17190 Salt Girona SPAIN Tel 34 902 47 62 54 Fax 34 902 47 61 60 E mail officegg gasgasmotos es partsgg gasgasmotos es FEBRERO FEBRUARY FEBRER 2005 RECOMIENDA EL USO DE ACEITE RECOMMENDS THE USE OF...

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