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2. OFF SWITCH,

 is a black push button switch that 

will turn off the intake and exhaust fans when 
pushed. 

3. LIGHT SWITCH, 

is a toggle switch that turn the 

lighting on and off. 

4. BURNER SUMMER/WINTER SWITCH, 

is a 

toggle switch that turns on and off the burner circuit.

 

5. INCREASE/DECREASE PRESSURE 
SWITCH, 

is a toggle switch that opens and closes 

the pressure damper. 

6. SUPPLY FAN PILOT LIGHT (GREEN)

 

indicates the supply fan is in operation when lit.  

7. BURNER PILOT LIGHT (GREEN)

 indicates 

the burner is in operation when lit.

 

8. SPRAY, PURGE, BAKE, COOL DOWN 
PILOT LIGHTS (GREEN),

 when lit indicate 

mode of operation that the paint booth is operating 
in. 

9. BAKE TIMER

 is energized only during the bake 

mode.  This timer features a bar (top portion of unit), 
which initializes at 100% at the right and decreases 
to 0 at the end of the timed period.  The mode 
indication (lower left corner of the timer) should be 
set at C.  The bake time is set via thumbwheels 
(lower center).  The timer function (lower right) 
should be set at M for minutes. 

9. TEMPERATURE CONTROLLER

 provides 

readout of the booth internal temperature and current 
set-point (one for spray and one for bake).  

 
MAIN ELECTRICAL PANEL 

 
The control panel is fully described in the 
maintenance section of this manual. 
The control panel is mounted to the side of the intake 
plenum near the booth front. It is white in color and 
contains the power and operational controls for the 
booth.  
 

WARNING: THE MAIN ELECTRICAL 
PANEL IS SUPPLIED BY TWO SOURCES OF 
ELECTRICAL POWER. INSURE BOTH 
SOURCES ARE DISCONNECTED BEFORE 
ANY ADJUSTMENTS IN THE PANEL ARE 
MADE.  
 

The purge timer is an internal function of the PLC 
(Programmable Logic Controller) and is adjustable 
in minutes. This timer should not be set any lower 
than 3 minutes according to national codes.  
Consult your paint supplier or manufacturer for 
recommended flash-off time. 
 
The bake timers are an internal function of the 
PLC and are adjustable in minutes. Consult your 
paint supplier or manufacturer for recommended 
bake times. 
 
The cool down timer is an internal function of the 
PLC (Programmable Logic Controller) and is 
adjustable in minutes. Generally this timer is set a 
maximum of 10 minutes.  This allows the operator 
to set the paint booth to bake mode and go home in 
the evening.  The booth will complete the bake 
cycle, cool down for 10 minutes, and then shut 
down completely. The Off/Spray/Bake switch will 
need to be set to the Off position to allow the booth 
to operate after the system has gone through a cool 
down cycle and shut off automatically. 
 

Adjustment of the purge, bake, and cool down cycles 
can be made at the face of the PLC by accessing the 
parameter screen. 

 
 
REMOVING THE CAR 

 

Review the instructions for entering the booth.  
Heed the warnings for the style of booth installed. 

MAINTENANCE INSTRUCTIONS 
ENCLOSED PAINT BOOTH  
 
FILTERS 

 
To assure that the optimum-finishing environment 
designed into your Garmat® Tier 1 Paint Booth is 
maintained, filter replacement at recommended 
intervals and regular cleaning of the booth and the 
air-handling units is essential.  Use only 
recommended filters and insure that the filters are 
properly installed. 
 

Summary of Contents for Chinook II

Page 1: ...1 Operations and Maintenance Manual Garmat USA Inc Chinook II Paint Spray Booths Garmat USA Inc 1401 W Standford Ave Englewood CO 80110 800 442 7628 ph 303 781 2683 www garmat com ...

Page 2: ...MAINTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDUAL Page 8 TROUBLESHOOTING Page 10 OPERATION SEQUENCE Page 10 FILTER CHANGE RECORD Page 12 WARNING LABLES Page 13 ...

Page 3: ... directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid to crevices around the hood trunk lid doors air vents etc Masking of the vehicle should be performed outside of the booth Remember your efforts to introduce a clean vehicle into a relatively dust free ...

Page 4: ...IALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HALF FULL BEFORE MOVING THE VEHICLE INTO THE BOOTH THE PROPANE LPG TANK MUST HAVE ROOM FOR EXPANSION WITHIN THE TANK DURING BAKE CYCLE WARNING DO NOT ENTER THE BOOTH DURING THE BAKE CYCLE WARNING APPROVED RESPIRATORS MUST BE WORN WHENEVER FINISHES ARE...

Page 5: ...ch that will start the exhaust fan when pushed 2 OFF SWITCH is a black push button that will turn the exhaust fan off when pushed 3 LIGHT SWITCH is a toggle switch which turns the lighting on and off 42104 X Intake Exhaust No Heat 1 SPRAY SWITCH is a black push button switch that will start the intake and exhaust fans when pushed 2 OFF SWITCH is a black push button switch that will turn off the in...

Page 6: ...WO SOURCES OF ELECTRICAL POWER INSURE BOTH SOURCES ARE DISCONNECTED BEFORE ANY ADJUSTMENTS IN THE PANEL ARE MADE The purge timer is an internal function of the PLC Programmable Logic Controller and is adjustable in minutes This timer should not be set any lower than 3 minutes according to national codes Consult your paint supplier or manufacturer for recommended flash off time The bake timers are ...

Page 7: ...and or vacuum up all debris and dust Cut new filter material slightly larger than the filter rack and place in the larger half of the filter rack Slip the smaller half of the filter rack into the larger half Repeat this for each filter rack and then replace in the exhaust towers On the filter schedule at the back of this manual record the date time and hour meter reading Re start the paint booth W...

Page 8: ...which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be performed weekly CONTROL AIR The air supplied to the Garmat USA Inc paint spray booth must be clean and dry before the attachment to the electrical control panel Water separators filter systems for compressed air shall be installed up stream of the Garmat USA Inc main electrical co...

Page 9: ...gain with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment Such chemicals may damage the finish of your booth Never pressure wash or hose down the interior or exterior of the booth electrical shorts or shocks can occur In addition water will collect in light fixtures and various components of the booth cabin and rust deterioration will...

Page 10: ...vice technician Touch alarm Open on screen and follow instructions TEMPERATURE TOO HIGH Controller is set to Bake or second Set Outside temperature above 70 F Press the DURING SPRAY MODE Point Moni Mode button and press the up arrow to Put the control into AUTO mode press Moni Mode button to go back top the normal display Set SUMMER WINTER switch to SUMMER OPERATION SEQUENCE This section is provid...

Page 11: ...ay BAKE MODE Touching the BAKE button begins the Bake Mode and provides power to the PLC and shows as 4 on the PLC input display The PLC will perform a purge time sequence during which the output Q3 will be de energized and Q4 will be energized This will drop power to the spray air solenoid and the Spray Cycle light and light the Purge Cycle light At the end of the purge cycle the PLC drop output ...

Page 12: ... EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST 100 EXHAUST 50 COMMENTS SPEC ACTUAL FILTER HOURS DATE ...

Page 13: ...13 ...

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