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overload condition, all booth operations quit. 
Breakers protect  control voltages, 110v and 24v. 
Pressing the SPRAY button  gives input “2”to the 
PLC  and the PLC outputs “Q1” giving power to the 
exhaust motor starter and the temperature control. 
The exhaust motor will begin to run and the 
temperature control will energize and run through 
the start up checks. After a 0 to 10 second delay the 
PLC will output to “Q2” giving power to the intake 
motor and the Supply Fan light. The Intake motor 
will begin to run and the Supply Fan light will light 
up. The paint booth will run in the Spray mode 
indefinitely until the off switch or bake switch is 
pressed, the fire suppression switch (jumper) is 
opened, or a power outage occurs. When the doors 
on the spray booth are closed, there will be input to 
input “5” at the PLC the PLC will then output to 
“Q3” giving power to the spray air solenoid and the 
Spray Cycle light. 
 
If the BURNER switch is in the WINTER position, 
power is provided to the PLC and shows as “3” on 
the PLC input display. The PLC then looks for input 
“6” from the air flow switches. The PLC then 
provides power to the gas train circuit shown as 
“Q7” on the PLC output display.   
 
BAKE MODE: 
Touching the BAKE button begins the Bake Mode 
and provides power to the PLC and shows as “4” on 
the PLC input display. The PLC will perform a 
purge time sequence, during which the output “Q3” 
will be de-energized and “Q4” will be energized. 
This will drop power to the spray air solenoid and 
the Spray Cycle light and light the Purge Cycle light. 
At the end of the purge cycle the PLC drop output to 
“Q4” and give power to output “Q5”. This will shut 
off the purge light and give power to the Bake Cycle 
light, Bake timer and the RRB relay. The Bake timer 
will begin to count down, the RRB relay will 
energize the change over damper solenoid, bypass 
the spray high limit switch and set the temperature 
control to the second set point (bake temperature). 
The PLC will then look for input an input 8 from the 
bake timer. 
 

COOL DOWN MODE. 
When the bake timer completes cycle, the 
timer will input “8” at the PLC. The plc will 
then drop output at “Q5” and output to “Q6” 
de-energizing the bake timer, RRB relay and 
bake cycle light and energizing the Cool Down 
light. The booth returns to the spray cycle 
mode during the cool down cycle with the 
compressed air non-functional. The internal 
timer, from 0 to 10 minutes, for cool down 
begins in the PLC. 
 
SHUT DOWN MODE. 
When the PLC internal cool down timer 
makes, the booth will shut down and will not 
restart until the spray button is pressed. 
 

 

 

Summary of Contents for Chinook II

Page 1: ...1 Operations and Maintenance Manual Garmat USA Inc Chinook II Paint Spray Booths Garmat USA Inc 1401 W Standford Ave Englewood CO 80110 800 442 7628 ph 303 781 2683 www garmat com ...

Page 2: ...MAINTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDUAL Page 8 TROUBLESHOOTING Page 10 OPERATION SEQUENCE Page 10 FILTER CHANGE RECORD Page 12 WARNING LABLES Page 13 ...

Page 3: ... directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid to crevices around the hood trunk lid doors air vents etc Masking of the vehicle should be performed outside of the booth Remember your efforts to introduce a clean vehicle into a relatively dust free ...

Page 4: ...IALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HALF FULL BEFORE MOVING THE VEHICLE INTO THE BOOTH THE PROPANE LPG TANK MUST HAVE ROOM FOR EXPANSION WITHIN THE TANK DURING BAKE CYCLE WARNING DO NOT ENTER THE BOOTH DURING THE BAKE CYCLE WARNING APPROVED RESPIRATORS MUST BE WORN WHENEVER FINISHES ARE...

Page 5: ...ch that will start the exhaust fan when pushed 2 OFF SWITCH is a black push button that will turn the exhaust fan off when pushed 3 LIGHT SWITCH is a toggle switch which turns the lighting on and off 42104 X Intake Exhaust No Heat 1 SPRAY SWITCH is a black push button switch that will start the intake and exhaust fans when pushed 2 OFF SWITCH is a black push button switch that will turn off the in...

Page 6: ...WO SOURCES OF ELECTRICAL POWER INSURE BOTH SOURCES ARE DISCONNECTED BEFORE ANY ADJUSTMENTS IN THE PANEL ARE MADE The purge timer is an internal function of the PLC Programmable Logic Controller and is adjustable in minutes This timer should not be set any lower than 3 minutes according to national codes Consult your paint supplier or manufacturer for recommended flash off time The bake timers are ...

Page 7: ...and or vacuum up all debris and dust Cut new filter material slightly larger than the filter rack and place in the larger half of the filter rack Slip the smaller half of the filter rack into the larger half Repeat this for each filter rack and then replace in the exhaust towers On the filter schedule at the back of this manual record the date time and hour meter reading Re start the paint booth W...

Page 8: ...which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be performed weekly CONTROL AIR The air supplied to the Garmat USA Inc paint spray booth must be clean and dry before the attachment to the electrical control panel Water separators filter systems for compressed air shall be installed up stream of the Garmat USA Inc main electrical co...

Page 9: ...gain with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment Such chemicals may damage the finish of your booth Never pressure wash or hose down the interior or exterior of the booth electrical shorts or shocks can occur In addition water will collect in light fixtures and various components of the booth cabin and rust deterioration will...

Page 10: ...vice technician Touch alarm Open on screen and follow instructions TEMPERATURE TOO HIGH Controller is set to Bake or second Set Outside temperature above 70 F Press the DURING SPRAY MODE Point Moni Mode button and press the up arrow to Put the control into AUTO mode press Moni Mode button to go back top the normal display Set SUMMER WINTER switch to SUMMER OPERATION SEQUENCE This section is provid...

Page 11: ...ay BAKE MODE Touching the BAKE button begins the Bake Mode and provides power to the PLC and shows as 4 on the PLC input display The PLC will perform a purge time sequence during which the output Q3 will be de energized and Q4 will be energized This will drop power to the spray air solenoid and the Spray Cycle light and light the Purge Cycle light At the end of the purge cycle the PLC drop output ...

Page 12: ... EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST 100 EXHAUST 50 COMMENTS SPEC ACTUAL FILTER HOURS DATE ...

Page 13: ...13 ...

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