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FRONT ENTRY 
DRIVE-THROUGH 

Always center vehicle side-to-side, and front to back 
on the floor. 
 

NOTE:  THE BOOTH FANS MUST BE 
RUNNING WHENEVER A CAR IS MOVED 
IN OR OUT.  THIS WILL REDUCE THE 
POSSIBILITY OF CONTAMINATION 
FROM THE SHOP 

 

FRONT ENTRY AND DRIVE THROUGH: 

Before moving a vehicle into the booth, assure that 
the vehicle and/or any attachments, i.e. mirrors, 
antennas, etc. will fit through the door you intend to 
use.  All recommended preparation procedures 
outlined above must be completed.  The booth must 
be operating. Vehicles should be driven slowly and 
carefully.  Rapid acceleration or hard braking should 
be avoided at all times.  
 

SUGGESTIONS FOR SAFETY 

Before using this unit be sure to read all of the 
operating instructions and these safety suggestions 
carefully.  Afterward, place them in the main 
electrical control panel for future reference.  Take 
special care to follow the warnings indicated on the 
unit itself as well as the operating instructions. 
 

WARNING: IF YOU SMELL GAS: 

1. OPEN 

WINDOWS. 

2.  DO NOT OPERATE ELECTRICAL 

SWITCHES. 

3.  EXTINGUISH ANY OPEN FLAME. 
4.   IMMEDIATELY CALL YOUR GAS 
SUPPLIER. 

WARNING: DO NOT USE OR STORE 
GASOLINE, PAINT, OR OTHER 
FLAMMABLE MATERIALS NEAR THE 
INTAKE AIR HEATER APPLIANCE (BOOTH 
MECHANICALS). 
 
WARNING: WHEN VEHICLES ARE 
EQUIPPED WITH PROPANE (LPG) FUEL, 
THE FUEL TANK MUST BE LESS THAN 

HALF FULL BEFORE MOVING THE 
VEHICLE INTO THE BOOTH. THE 
PROPANE (LPG) TANK MUST HAVE 
ROOM FOR EXPANSION WITHIN THE 
TANK DURING BAKE CYCLE. 
 
WARNING: DO NOT ENTER THE BOOTH 
DURING THE BAKE CYCLE. 
 
WARNING: APPROVED RESPIRATORS 
MUST BE WORN WHENEVER FINISHES 
ARE BEING APPLIED. 

 
 
The booth fans must be running whenever a car is 
moved into or out of the booth. The booth must be 
running whenever personnel are entering the 
booth. 
 
Consult with your paint jobber or manufacturer 
concerning recommended refinishing 
temperatures, recommended bake temperatures 
and times. 
 
 

WARNING: DO NOT EXPOSE THIS 
EQUIPMENT TO EXCESSIVE MOISTURE 
OR RAIN. DO NOT PRESSURE WASH OR 
HOSE WASH THE INTERIOR, 
EXTERIOR OF THE CABIN OR ITS’ 
RELATED EQUIPMENT. THIS WILL 
VOID THE CABIN WARRANTY. 

 
Review the recommended maintenance procedures 
and insure that the prescribed schedule is followed. 
 
Disconnect all electrical supply and lock-off 
whenever covers on the mechanicals are removed 
for maintenance procedures. 
 
Do not over-tighten the fan belts. Proper tension is 
when there is ½” deflection at a mid point between 
the pulleys with moderate pressure on the belt. Belt 
tension testers are available from drive belt 
suppliers. Drive belts should be adjusted after the 

Summary of Contents for Chinook II

Page 1: ...1 Operations and Maintenance Manual Garmat USA Inc Chinook II Paint Spray Booths Garmat USA Inc 1401 W Standford Ave Englewood CO 80110 800 442 7628 ph 303 781 2683 www garmat com ...

Page 2: ...MAINTENANCE INSTRUCTIONS OPERATIONS INSTRUCTIONS Page 3 MAINTENANCE INSTRUCTIONS Page 7 MAINTENANCE SCHEDUAL Page 8 TROUBLESHOOTING Page 10 OPERATION SEQUENCE Page 10 FILTER CHANGE RECORD Page 12 WARNING LABLES Page 13 ...

Page 3: ... directed to the underside of the vehicle as well When the vehicle is completely dry and ready for refinishing the entire vehicle should be blown off with compressed air Again attention must be paid to crevices around the hood trunk lid doors air vents etc Masking of the vehicle should be performed outside of the booth Remember your efforts to introduce a clean vehicle into a relatively dust free ...

Page 4: ...IALS NEAR THE INTAKE AIR HEATER APPLIANCE BOOTH MECHANICALS WARNING WHEN VEHICLES ARE EQUIPPED WITH PROPANE LPG FUEL THE FUEL TANK MUST BE LESS THAN HALF FULL BEFORE MOVING THE VEHICLE INTO THE BOOTH THE PROPANE LPG TANK MUST HAVE ROOM FOR EXPANSION WITHIN THE TANK DURING BAKE CYCLE WARNING DO NOT ENTER THE BOOTH DURING THE BAKE CYCLE WARNING APPROVED RESPIRATORS MUST BE WORN WHENEVER FINISHES ARE...

Page 5: ...ch that will start the exhaust fan when pushed 2 OFF SWITCH is a black push button that will turn the exhaust fan off when pushed 3 LIGHT SWITCH is a toggle switch which turns the lighting on and off 42104 X Intake Exhaust No Heat 1 SPRAY SWITCH is a black push button switch that will start the intake and exhaust fans when pushed 2 OFF SWITCH is a black push button switch that will turn off the in...

Page 6: ...WO SOURCES OF ELECTRICAL POWER INSURE BOTH SOURCES ARE DISCONNECTED BEFORE ANY ADJUSTMENTS IN THE PANEL ARE MADE The purge timer is an internal function of the PLC Programmable Logic Controller and is adjustable in minutes This timer should not be set any lower than 3 minutes according to national codes Consult your paint supplier or manufacturer for recommended flash off time The bake timers are ...

Page 7: ...and or vacuum up all debris and dust Cut new filter material slightly larger than the filter rack and place in the larger half of the filter rack Slip the smaller half of the filter rack into the larger half Repeat this for each filter rack and then replace in the exhaust towers On the filter schedule at the back of this manual record the date time and hour meter reading Re start the paint booth W...

Page 8: ...which items need lubrication contact the equipment supplier If extreme moisture is present lubrication may need to be performed weekly CONTROL AIR The air supplied to the Garmat USA Inc paint spray booth must be clean and dry before the attachment to the electrical control panel Water separators filter systems for compressed air shall be installed up stream of the Garmat USA Inc main electrical co...

Page 9: ...gain with a soft dry cloth Never use alcohol paint thinner benzine nor a chemically treated cloth to clean this equipment Such chemicals may damage the finish of your booth Never pressure wash or hose down the interior or exterior of the booth electrical shorts or shocks can occur In addition water will collect in light fixtures and various components of the booth cabin and rust deterioration will...

Page 10: ...vice technician Touch alarm Open on screen and follow instructions TEMPERATURE TOO HIGH Controller is set to Bake or second Set Outside temperature above 70 F Press the DURING SPRAY MODE Point Moni Mode button and press the up arrow to Put the control into AUTO mode press Moni Mode button to go back top the normal display Set SUMMER WINTER switch to SUMMER OPERATION SEQUENCE This section is provid...

Page 11: ...ay BAKE MODE Touching the BAKE button begins the Bake Mode and provides power to the PLC and shows as 4 on the PLC input display The PLC will perform a purge time sequence during which the output Q3 will be de energized and Q4 will be energized This will drop power to the spray air solenoid and the Spray Cycle light and light the Purge Cycle light At the end of the purge cycle the PLC drop output ...

Page 12: ... EXHAUST 900 EXHAUST 850 EXHAUST 800 EXT INT 750 EXHAUST 700 EXHAUST 650 EXHAUST 600 EXHAUST 550 EXT INT 500 EXHAUST 450 EXHAUST 400 EXHAUST 350 EXHAUST 300 EXT INT 250 EXHAUST 200 EXHAUST 150 EXHAUST 100 EXHAUST 50 COMMENTS SPEC ACTUAL FILTER HOURS DATE ...

Page 13: ...13 ...

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