Garland XE362S-2L Service Manual Download Page 80

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Part # JIBSM08 Rev 7 (08/04/09)

Page 80

GAS TUBING,

Gas - Xpress Grill Gas Tubing - Model: XG36-JIB

ITEM

PART #

DESCRIPTION

QUANTITY

CRITICAL

4517378

Tubing, Left - (Location, left zone)

4517377

Tubing, Center - (Location, center zone)

4517376

Tubing, Right - (Location, right zone)

* NOT ILLUSTRATED

RECOMMENDED STOCK PARTS

CENTER ZONE

RIGHT ZONE

LEFT ZONE

Summary of Contents for XE362S-2L

Page 1: ...ESS GRILL MODELS LISTED ABOVE THE READER OPERATOR MUST INTERPRET ITS CONTENTSTO APPLICABLE NEEDS HOWEVER IFTHERE IS ANY QUESTION OF INTERPRETATION OF ANY LITERATURE PERTAINING TO GARLAND GRILLS PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT AT ONE OFTHE PHONE NUMBERS LISTED BELOW PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL C...

Page 2: ...e 20 Enter Standby Mode 21 Exit Standby Mode 21 To Display the Current Temperatures 21 To View Settings for a Menu Item 21 To Clean the Grill 21 PLATEN SET 21 EXTENDED TIME 22 INSTANT ON TIME 22 START DELAY 22 CLEANING AND MAINTENANCE 22 Cleaning During Operation 22 Daily Cleaning 22 PROGRAMMING 24 Programming Modes Menu Sequence 24 Menu Items To Change the Cook Time of a Product 26 To Turn Platen...

Page 3: ...41 Master Power ON OFF Switch turned ON Power Light in On Grill is not heating 42 Controller Displays MOTOR OVER CURRENT Platen does not move at all 43 Controller Displays MOTOR OVER CURRENT Platen stops and moves to lower limit 43 Controller Displays IGNITION FAILURE No flame at all 44 Controller Displays IGNITION FAILURE Flame does not light at all 44 Controller Displays IGNITION FAILURE Module ...

Page 4: ... Uncrated Sides Rear NAT PRO NAT PRO BTU Hr kW 47 1 2 1207mm 32 813mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 66 000 19 4 G 9 229mm TOLERANCE 1 8 3mm 26 3 16 665mm GRILL PLATE HEIGHT 35 5 8 905mm 3 4 GAS INLET 61 1 4 1556mm RIGHT SIDE VIEW 34 864mm MIN 6 152mm MAX 9 229mm TOP VIEW 24 610mm 1 3 4 44mm 40 1016mm 35 889mm TOP HEATER 11 1 2 292mm GRILL PLATE 24 X 24 610mm X 610mm FRONT VIEW Shippi...

Page 5: ...2 1207mm 40 3 4 1035mm 6 152mm 3 76mm 7 0 WC 11 0 WC 3 5 WC 3 5 WC 99 000 29 1 G MIN 6 152mm MAX 9 229mm TOP HEATER 11 1 2 292mm GRILL PLATE 24 X 36 610mm X 914mm 24 610mm 36 1 8 918mm 12 5 8 321mm 34 864mm 46 15 16 1191mm 40 1016mm 1 3 4 44mm TOP VIEW FRONT VIEW RIGHT SIDE VIEW 61 1 4 1556mm 3 4 GAS INLET 35 5 8 905mm 26 3 16 665mm GRILL PLATE HEIGHT TOLERANCE 1 8 3mm Shipping Weight 965Lbs 438Kg...

Page 6: ...shows the correct plug configuration to match the model and voltage Xpress Grill Cord and Plug Configuration P N includes electrical and gas inlet plumbing Plug Type Cord Gauge Supplied NEMA Plug Model Voltage 3ph Delta Maximum Current Amps Minimum Cord Gauge 4524785 Z GND Y X 4 6AWG 15 50P XG24 JIB 208 24 90 4 10AWG XG36 JIB 208 37 43 4 6AWG 240 32 43 4 8AWG 4525509 X GND Z Y 4 10AWG 15 30P XG24 ...

Page 7: ...r one 1 year parts and labor from the date the equipment is put into operation The Garland Group agrees to repair or replace at it s option any part that proves to be defective in material or workmanship at no charge for the part or normal labor We assume no responsibility for installation adjustments diagnosis or normal maintenance such as lubrication of springs or valves We exclude failures caus...

Page 8: ...inted in bold face followed by the abbreviation HCS in the text portion of the procedure See the Hazard Communication Standard HCS manual for the appropriate Material Safety Data Sheet s MSDS WARNING After turning the master power switch to the START position the grill will go through initialization If the upper platens are in the lowered position they will return to their raised upper position Th...

Page 9: ...e gas connector that has been specified by The Jack in the Box Corporation and is supplied loose with the grill The quick disconnect fitting and gas shut off valve must be installed in the direction indicated on their outer body NOTE When checking gas pressure be sure that all other equipment on the same gas line is on The appliance and its individual shut off valve must be disconnected from the g...

Page 10: ... with a connector that complies with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 69 CSA 6 16 Addenda Z21 69B 2006 CSA 6 16B 2006 or latest edition and a quick disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel ANSI Z21 41 CSA 6 9 Addenda Z21 41A 2005 CSA 6 16A 2005 or latest edition 2 The front casters on the appliance are equipped wi...

Page 11: ...o Photo B F Lock the two brackets together using two screws Refer to Photo C Photo C Accessory Kit Electrical Supply Lines The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit Refer to Plug Configuration in SPECIFICATIONS and Photo D Installation of Cord And Plug With Strain Relief 1 Remove the left grease bucket support attached by two metal scr...

Page 12: ...ket slides into position along stainless steel supports Ventilation and Clearance One of the most important considerations for efficient grill operation is proper ventilation and air supply Insure the grill is installed so the products of combustion are removed efficiently and the ventilation system does not produce drafts that interfere with proper burner operation Proper operation of exhaust fan...

Page 13: ... out counterclockwise The flame should be stable no lifting and be 1 8 to 1 4 predominately blue Igniter Adjustment The Igniter location is factory set and does not normally require adjustment Adjustment should only be conducted if the Micro Amp µA reading taken by placing a Micro Amp µA meter in line between the ignition module and the flame sense wire reads below 0 22 Microamps µA The normal rea...

Page 14: ...s at or above the set temperature PRODUCT BUTTONS DISPLAY LED INDICATORS POWER BUTTON PROGRAM BUTTON TEMPERATURE BUTTON ENTER BUTTON DOWN ARROW BUTTON UP ARROW BUTTON WHEN PUSHED SIMULTANEOUSLY START COOK TIME COUNTDOWN flat grill cooking OR LOWER PLATEN two sided cooking MASTER POWER SWITCH ON OFF CANCEL RAISE PLATEN BUTTON GRILL CONTROLS Display The controller display will contain information re...

Page 15: ...ons will change the value of the current setting Enter Button Function is to accept programming steps Cancel Raise Platen Button Green During the cooking cycle pressing this button will cancel the cooking timer and return the grill to the IDLE mode This button will also bring the grill out of STANDBY Black Button When both Black and Green CANCEL RAISE buttons are pressed simultaneously the upper p...

Page 16: ...laten Remove the four locking caps from the adjustment points 8 Using the adjusting tool lower platen until adjusting tool touches the arm assembly 9 With gapping tool adjust right rear of platen until the gapping tool fits snugly between the upper platen and grill surface 10 Move next to the left front adjuster and raise the platen until the gapping tool fits snugly between the upper platen and g...

Page 17: ...corner The adjuster nuts should be turned opposite of one another Platen Adj Lock Nut PN 1859103 Shoulder Bolt PN 8005401 Platen Adjuster Nut PN 1859101 Platen Adjuster Cap PN 1859102 This end to remove Adjuster Locking Cap This end to remove Grease Cap and to make adjustments to the adjuster nuts Platen Adjusting Tool PN 4523323 No Go Go Platen Gapping Tool PN 1838701 ...

Page 18: ...Part JIBSM08 Rev 7 08 04 09 Page 18 Teflon Sheet 1799302 Teflon Clip 1851303 Grill Squeegee 1868201 OPTIONAL ACCESSORIES Teflon Tool 4525560 ...

Page 19: ...he front of the platen then around the top and down over the front of the bar as shown Place locking clips over release material sheet and press into place over release material bar UPPER PLATEN side view RELEASE MATERIAL BAR RELEASE MATERIAL LOCKING CLIP 1 RELEASE MATERIAL FRONT OF GRILL Check alignment and tightness of release material against upper platen NOTE Make sure release material fits sm...

Page 20: ...ading the product onto the grill press the green CANCEL RAISE PLATEN BUTTON and BLACK button simultaneously That will start a cook cycle if the product selected is clamshell recipe NORMAL OPERATION Installing Release Material For installation instructions see section on RELEASE MATERIAL INSTALLATION A release material sheet must be replaced when Product sticks to release material Carbon build up r...

Page 21: ...LACK buttons Exit Standby Mode 1 Press the GREEN CANCEL RAISE button The upper platen will raise and the display will read CANCEL with an audible alarm NORMAL OPERATION continued To Display the CurrentTemperatures 1 Press the button and repeat for each zone to be displayed 1st press LOWER GRILL ZONE 2nd press UPPER PLATEN NOTE The temperatures may be displayed at any time including during a cookin...

Page 22: ...e areas as needed during operation Note To increase life of release material sheets wipe them down with a folded clean damp cloth at least four times during each hour of operation Daily Cleaning Warning The upper platen surface and edges are very hot To prevent burn injuries use extreme caution when wiping down release sheets and platen edges 1 Press the CLEAN button or or to obtain the menu item ...

Page 23: ...oil has been liquefied 15 Rinse the upper platens with a dripping wet cloth Do not use excessive water on the top of the platens 16 Carefully pour small quantities of lukewarm water onto the grill while brushing the surface backsplash and bullnose with a pot brush or equivalent high temperature brush Continue until the water no longer boils away and the grill remains wet Squeegee dry Caution Ice c...

Page 24: ...Part JIBSM08 Rev 7 08 04 09 Page 24 System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 PROGRAMMING Programming Modes Menu Sequence System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 ...

Page 25: ... Rev 6 08 04 09 Page 25 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 32 32 Service Mode System Set up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 32 32 PROGRAMMING continued ...

Page 26: ...ss to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press MENU ITEMS STANDBY is displayed 5 Use and to choose the desired Menu Item 6 Press three 3 times to display MENU ITEM UPPER TEMP XXX displayed in F or C 7 Use and to change the set temperature to the desired value 8 Press to save the changes 9 Press twice to exit To Change Grill SetTemperature 1 Press and hold for thr...

Page 27: ... ToView RecoveryTime Upper Platen 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press one 1 time to display PROGRAMMING MODE SYSTEM INFO 5 Press to view the upper recovery time RECOVERY UPPER XXXX is displayed 6 Press to return ...

Page 28: ...de PROGRAMMING MODE MENU ITEMS is displayed 4 Press one 1 time to display PROGRAMMING MODE SYSTEM INFO PROGRAMMING continued 5 Press six 6 times to view the Download Number DOWNLOAD NUMBER X X is displayed Download number varies by grill 6 Press to return to PROGRAMMING MODE SYSTEM INFO 7 Press to exit System Setup To Change temperature Units F or C 1 Press and hold for three 3 seconds ENTER CODE ...

Page 29: ...xit To Change Probe Calibration Upper 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press two 2 times PROGRAMMING MODE SYSTEM SETUP is displayed 5 Press five 5 times PROBE CAL UPPER XXXF is displayed 6 Use or to change the Probe...

Page 30: ...is displayed 5 Press eight 8 times INSTANT ON TIME XX XX is displayed numbers will vary by grill 6 Use and to change the Instant on Time to the desired value 7 Press to save the changes 8 Press to return to PROGRAMMING MODE MENU ITEMS PROGRAMMING continued 9 Press again to exit To Change ControlType Note this must be verified if the control is changed match the new control to the grill 1 Press and...

Page 31: ... changes 10 Press to return to PROGRAMMING MODE MENU ITEMS 11 Press again to exit PROGRAMMING continued To Change the Alarm Mode 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Programming Mode PROGRAMMING MODE MENU ITEMS is displayed 4 Press two 2 times PROGRAMMING MODE SYSTEM SETUP is di...

Page 32: ...e the cursor position 9 Press SAVE LIBRARY ADD is displayed 10 Press SAVE LIBRARY MODIFY is displayed 11 Press to save PROGRAMMING MODE PROD NAME LIB is displayed 12 Press to exit PROGRAMMING continued Service Mode To Change SCK Address 1 Press and hold for three 3 seconds ENTER CODE is displayed 2 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 3 Press to enter the Progr...

Page 33: ...ibration procedure Turn on the Master Switch and press to enter cooking mode 2 Press or to select a CLAM operation and allow the grill to reach the set temperature and stabilize approximately 30 minutes 3 Press and hold for three 3 seconds ENTER CODE is displayed 4 Using the Product buttons 0 9 enter the code 1251 ENTER CODE is displayed 5 Press to enter the Programming Mode PROGRAMMING MODE MENU ...

Page 34: ... center of the cooking zone as shown in the diagram below Each upper platen has one thermocouple probe in the center CALIBRATION continued 11 5 11 5 5 75 5 75 5 75 22 5 24 12 6 09 18 36 6 09 6 09 11 25 11 5 11 5 11 5 5 75 5 75 22 5 24 12 6 09 24 11 25 MODEL XG24 JIB MODEL XG36 JIB TOP PLATEN 2 PLACES TOP PLATEN 3 PLACES GRILL PLATE GRILL PLATE ...

Page 35: ...ller does not detect a proper temperature response over a six minute period The corresponding tri color LED will turn red indicates which element is in error COMM ERROR occurs when there is no communication between the control board and the motor board Press to reset the message and silence the beep MOTOR OVER CURRENT displayed when the platen has been mechanically resisted The platen will stop an...

Page 36: ...limit Check cause YES YES Circuit breaker at service panel is OFF or tripped Reset circuit breaker Reconnect power supply Check Ansul reset Low Internal ProductTemperatures NO NO NO YES YES YES YES Carbon Build up on Platen or Grill surface NO YES Low product quality before cooking Grill is out of calibration System gap out of calibration Cook time too short Scrape grill surface and or squeegee up...

Page 37: ...ct selected requires a lower operating temperature that the previous one selected Zone is continuously heating and temperature is rising Allow grill to cool down below the TOO HOT temperature 79 degrees above set point Allow grill to cool down to current set temperature of selected product Replace Solid State Relay NO NO ...

Page 38: ...at main 3 phase circuite breakers are not tripped or turned off Check for Soild State Relay Closure by measuring approx 0 VAC on output Replace effected Solid State Relay Replace Bad Contactor Check for disconnected or damaged molex plugs going to heating elements Check for full line voltage at effected heating element Replace heating element Check for a full amperage draw on effected element Chec...

Page 39: ...on Controller displays Probe ERROR during normal operation Disconnect suspected thermocouple and check continuity Has suspected zone overheated Check all connections on thermoscouple interface board Compare Millivolt reading of suspect thermocouple will Millivolt chart Replace effected zone thermocouple Replace damaged thermocouple Re establish positive connection TECHNICAL TROUBLESHOOTING continu...

Page 40: ...n 3 phase circuit breakers are not tripped or turned off See Technical Troubleshooting Controller display is BLANK Main Power ON OFF Light IS LIT Check for disconnected molex plugs going to heating elements Inconsistent Or Erratic Internal ProductTemperature Zero Platen on effected zone see PLATEN ZEROING Section NO NO YES YE S YES Grill temperature probes are out of calibration Carbon build up on...

Page 41: ...k for 120 VAC at terminal marked LIM N Trace circuit for terminal marked LIM brown wire to back of unit and into molex plug Check for open circuit Check for continuity in rear of unit at molex plugs at brown wires marked 50 and 51 Check for loose or disconnected black wires on coil of contactor and black wires going to 24VAC transformers Repair Open or damaged wire Check opposite side ...

Page 42: ...tage power cord s unplugged High voltage circuit breaker at service panel is OFF or tripped Check for 120 VAC at terminal block between LIM NEUT Test continuity on contactor coil between LIM NEUT Replace defective contactor Press the MENU SELECT button Reconnect power supply Reset circuit breaker Disconnect power supply and perform continuity test on terminals of high limit in upper platen Replace...

Page 43: ... 2 or Motor Speed Controller Check for positive connection at input leads of Linear Actuator Check for binded actuator by disconnecting the upper mounting pin and manually spinning actuator shaft Replace defective linear actuator Replace defective Motor Speed Controller From behind the unit manually raise and lower the platen by lifting up on the platen arms Replace worn or damaged components Cont...

Page 44: ...or proper microamp reading Check air output from blower Blower output should be 1 W C Replace blower Adjust microamps at plenum box YES NO NO YES NO YES YES NO YES NO NO NO YES YES YES YES Is the blower running Check for air pressure switch closure Check 8 1 2 W C Air output on plenum from blower Check for any obstructions in air flow if none found replace blower Is Ignition Module Sparking Procee...

Page 45: ...Valve Open Check for 120 VAC across gas Valve terminal 3 4 Check for 3 5 W C NAT GAS 10 W C LP burner pressure Check gas view port to ensure flame is lighting Is Burner lighting at all Check for any obstructions in gas piping and repair as needed Adjust gas pressure Replace Ignition Module Adjust UA reading until recommended UA are obtained Replace Ignitor Check wiring connections between Ignition...

Page 46: ... clip from the pin at the base of the Linear Actuator 6 Push the pin through the actuator base toward the inside of the grill Reach around to the inside and remove 7 Remove the Linear Actuator from the grill carefully pulling it out the rear 8 Support the weight of the platen while removing the pry bar Then carefully lower platen to the down position resting it on the grill plate 9 Screw NEW linea...

Page 47: ...v 6 08 04 09 Page 47 11 Gently fit clevis clip through top of actuator shaft and cross member bar Use pry bar to align holes 12 Reconnect wires as shown in the photos to the right LINEAR ACTUATOR REPLACEMENT continued ...

Page 48: ...Part JIBSM08 Rev 7 08 04 09 Page 48 ...

Page 49: ...IST PARTS LIST MASTER SERIES XG24 JIB XPRESS GRILL GAS Contents XPRESS GRILL COMPLETE VIEW 50 XPRESS GRILL ACTUATOR 52 XPRESS GRILL PLATEN 54 XPRESS GRILL BURNER 56 XPRESS GRILL COMPONENT BRACKET 58 XPRESS GRILL HEAT SINK 60 REVISION HISTORY 62 ...

Page 50: ...Part JIBSM08 Rev 7 08 04 09 Page 50 XPRESS GRILL COMPLETE VIEW MODEL XG24 JIB XG24 JIB 1 ...

Page 51: ...7b 1859603 Contact Block 4 18 1872400 Power Switch 1 19 4517132 Transformer 1 20 1868901 Power Cord Plate 1 21 4516982 Terminal Block 10Mm 1 22 4516981 Terminal Block 120V 1 23 4516105 Body Side Right 1 24 4516106 Body Side Left 1 25 4517393 Back 1 26a 1856801 Arm Pivot Block 4 26b 1854901 Cam Follower 4 27 4516098 Seal Cap 4 28 4517006 Wiper Seal 4 29 1874201 O Ring 4 30a 4517013 Seal Cap Bracket...

Page 52: ...Part JIBSM08 Rev 7 08 04 09 Page 52 XG24 JIB 2 XPRESS GRILL ACTUATOR ASSEMBLY VIEW MODEL XG24 JIB ...

Page 53: ...iew Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516080 Actuator Frame Wa 1 2 4516096 Pillow Block 4 3 1812401 Actuator 1 4 1857601 Switch Bracket 2 5 1855601 Upper Lower Platen Limit Switch 2 6 1858001 Actuator Mount Block 1 7 4516097 Actuator Base Bracket 1 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 54: ...Part JIBSM08 Rev 7 08 04 09 Page 54 XG24 JIB 3 Available Separately if needed Available Separately if needed Available as a complete assembly only XPRESS GRILL PLATEN ASSEMBLY VIEW MODEL XG24 JIB ...

Page 55: ...6091 Platen Cowl Not Available Separately 1 13 1859102 Platen Adjuster Cap 4 14 1859103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4 17 4516093 Teflon Holder Front Not Available Separately 1 18 1851301 Teflon Clip 1 19 1859501 Upper Platen Handle Not Available Separately 1 20 1781301 Hi Limit Auto Reset 1 21 4519752 Platen Assembly Complete 208V 1 4519753 Platen As...

Page 56: ...Part JIBSM08 Rev 7 08 04 09 Page 56 XG24 JIB 4 XPRESS GRILL BURNER ASSEMBLY VIEW MODEL XG24 JIB ...

Page 57: ... QUANTITY 1 4517403 Burner Assembly Lp 1 4517462 Burner Assembly Nat 1 2 4517396 Flue Box Inner 1 3 4517397 Flue Box Outer 1 4 4517398 Flue Bottom 1 5 4517399 Flue Top 1 6 4517401 Flue Riser Inner 1 7 4517400 Flue Riser Outer 1 8 4524066 Igniter 1 9 4517967 Ignition Cable 1 10 1864701 Gas Valve Nat 1 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 58: ...Part JIBSM08 Rev 7 08 04 09 Page 58 XG24 JIB 5 XPRESS GRILL COMPONENT BRACKET ASSEMBLY VIEW MODEL XG24 JIB ...

Page 59: ...onent Bracket Assembly View Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516682 Component Bracket 1 2 4516989 Motor Speed Control 2 3 4516079 Contactor Bracket 2 4 1269800 24 Volt Transformer 2 5 1637001 Contactor 2 6 1864901 Ignition Module 2 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 60: ...Part JIBSM08 Rev 7 08 04 09 Page 60 XG24 JIB 6 XPRESS GRILL HEAT SINK ASSEMBLY VIEW MODEL XG24 JIB ...

Page 61: ...age 61 GARLAND PARTS IDENTIFICATION Gas Xpress Grill Heat Sink Assembly View Model XG24 JIB ITEM PART DESCRIPTION QUANTITY 1 4516116 Heat Sink 1 2 4516988 Relay 4 3 4517392 Pressure Switch 1 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 62: ...Part JIBSM08 Rev 7 08 04 09 Page 62 GARLAND PARTS IDENTIFICATION Revision History REV PAGE ITEM NOTE DATE Part List Book Released Jul 16 08 REVISION HISTORY ...

Page 63: ...S GRILL GAS Contents GRILL COMPLETE ASSEMBLY 64 ACTUATOR ASSEMBLY 68 PLATEN ASSEMBLY 70 XPRESS GRILL BURNER 72 XPRESS GRILL BRACKET 74 XPRESS GRILL HEAT SINK 76 WIRING HARNESS AND DESCRIPTION WHERE USED 78 ACCESSORIES AND TOOLS 79 GAS TUBING 80 REVISION HISTORY 81 CENTER ZONE RIGHT ZONE LEFT ZONE ...

Page 64: ...Part JIBSM08 Rev 7 08 04 09 Page 64 XG36 JIB 1 GRILL COMPLETE ASSEMBLY ASSEMBLY VIEW MODEL XG36 JIB ...

Page 65: ...utton Green 1 per zone 17C 1859606 Contact Block 2 per zone C 18 1872404 Power Switch 1 C 19 1864001 Main Transformer 1 C 20 1868904 Power Cord Plate JIB 1 21 4525397 Terminal Block 10Mm 1 C 22 4516981 Terminal Block 120V 1 C 23 4516105 Body Side Right 1 24 4516106 Body Side Left 1 25 4517658 Back 1 26A 4520463 Arm Pivot Block Assembly 2 per zone 26B 1856802 Arm Pivot Block 2 per zone 26C 1854902 ...

Page 66: ... Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 39 Page 72 Flue Assembly 1 per zone 40 1869301 Transformer Bracket 1 41 4516114 Circuit Brace 1 42 4520578 Grill Plate Thermocouple 1 per zone C 43 1866103 Strain Relief Wire 12 5 2 44 1866101 Ground Wire 24 1 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 67: ...Part JIBSM08 Rev 6 08 04 09 Page 67 ...

Page 68: ...Part JIBSM08 Rev 7 08 04 09 Page 68 XG36 JIB 2 ACTUATOR ASSEMBLY ASSEMBLY VIEW MODEL XG36 JIB ...

Page 69: ...ICAL 1 4516080 Actuator Frame Wa 1 2 4518156 Pillow Block Assembly 4 3 4525541 Linear Actuator 1 C 4 1857601 Switch Bracket 2 5 1855601 Upper Lower Platen Limit Switch 2 C 6 4518787 Actuator Mount Block Painted 1 7 4516097 Actuator Base Bracket 1 8 8003424 1 4 20 X 2 250 Shoulder Bolts 8 9 8000306 1 4 Lock Washer 8 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 70: ...JIB 3 Available as a complete assembly only Available Separately if needed Available Separately if needed Available Separately if needed Available Separately if needed Available Separately if needed PLATEN ASSEMBLY ASSEMBLY VIEW MODEL XG36 JIB ...

Page 71: ...859103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4 17 4516093 Teflon Holder Front Not Available Separately Note Not Field Replaceable 1 18 1851301 Teflon Clip 1 C 19 1859501 Upper Platen Handle Not Available Separately 1 20 1781301 Hi Limit Auto Reset 1 C 21 4519752 Platen Assembly Complete 208V 1 C 4519755 Platen Assembly Complete 240V 1 C 22 1859401 Platen Therm...

Page 72: ...Part JIBSM08 Rev 7 08 04 09 Page 72 XG36 JIB 4 XPRESS GRILL BURNER ASSEMBLY VIEW MODEL XG35 JIB ...

Page 73: ...01 Flue Riser Inner 1 7 4517400 Flue Riser Outer 1 8 4524066 Igniter 2 See Note 1 Nov 08 C 1 2 Nov 08 Note If left igniter needs replacement order kit item 10 9A 4525537 Electrode Igniter Rajah 1 2 Nov 08 C 9B 1864803 Ignition Cable 1 2 Nov 08 C 10 4525538 Service Kit Igniter Igniter Cable Spark Plug Type Included item 9A 9B Units Manufactured Up To Nov 1 08 will required Kit 1 1 Nov 08 11 1864701...

Page 74: ...Part JIBSM08 Rev 7 08 04 09 Page 74 XG36 JIB 5 XPRESS GRILL BRACKET ASSEMBLY VIEW MODEL XG36JIB ...

Page 75: ...del XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4516078 Component Mounting Bracket 1 2 4516989 Motor Speed Control 3 C 3 4516079 Contactor Bracket 3 4 1269800 24 Volt Transformer 3 C 5 1637001 Contactor 3 C 6 1864901 Ignition Module 3 7 1865901 Ignition Module Bracket 3 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 76: ...Part JIBSM08 Rev 7 08 04 09 Page 76 XG36 JIB 6 XPRESS GRILL HEAT SINK ASSEMBLY VIEW MODEL XG36 JIB ...

Page 77: ...FICATION Gas Xpress Grill Heat Sink Assembly View Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4516116 Heat Sink 1 Per Zone 2 4516988 Relay 3 C 3 4517392 Pressure Switch 1 4 1811903 Thermal Interface MAT 3 NOT ILLUSTRATED RECOMMENDED STOCK PARTS ...

Page 78: ...nal block 1 C 4 1859853 Description Control Harness Location Low Voltage side of SSR s 24 volt out put on 120 24 volt transformer encoder upper lower Limit Switches Main Control Motor Speed Control Green and Black push Buttons 3 C 5 1859854 Description Ignition Harness Location Pressure Switch Ignition Module Gas Valve Main Control Blower Motor 120 volt Terminal Block 1 C 6A 1859855 Description Pl...

Page 79: ...s Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL 1 4523323 Platen Adjuster Tool 2 4525560 Teflon Tool 3 1838701 Platen Leveling Tool CK 4 1868201 Grill Wiper 5 4526114 Tool Holder for Scraper 6 4526115 Tool Holder for Wiper 7 4526113 Tool Holder for Spatula NOT ILLUSTRATED RECOMMENDED STOCK PARTS Platen Adjuster Tool ...

Page 80: ...Tubing Model XG36 JIB ITEM PART DESCRIPTION QUANTITY CRITICAL A 4517378 Tubing Left Location left zone 1 B 4517377 Tubing Center Location center zone 1 C 4517376 Tubing Right Location right zone 1 NOT ILLUSTRATED RECOMMENDED STOCK PARTS CENTER ZONE RIGHT ZONE LEFT ZONE ...

Page 81: ...Platen Assembly Complete 220V 26 Quantity Changed Was 1 30 New Part Number Item 33 Moved to Page 18 28 Quantity Changed Was 2 Per Zone 31 32 Quantity Changed Was 4 Per Zone 72 New Drawing 73 10 Part Number Changed Was 4517967 14 New Part Number Added 78 New Page With Wiring Harness 79 New Page Accessories And Tubing Transferred To This Page 2 65 28 Part number changed was 4517006 Dec 11 08 72 New ...

Page 82: ...CONTACTORS TO OTHER 3A 4A TO OTHER MOTOR CIRCUIT 65A CB PLATEN L1A L2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4 24A 12 14 P2 1 P2 2 P5 11 P5 2 P5 1 J2 3 J2 11 J2 2 J2 1 J3 1 J3 2 13 11 52 51 NO 10A 12A P6 1 P6 2 12 14 COMM P6 3 13 S6 P6 10A HI LIMIT PLATEN HEATERS 63A T1A 3A 4A L1A 5A 8A 7A CONTACTOR L2A L3A ...

Page 83: ...L2A L3A CIRCUIT BREAKERS TO OTHER SECTION MOTOR M ACTUATOR LOWER LIMIT SWITCH 35D SSR1 PLATEN P5 3 P5 12 P5 4 MOTOR CONTROL J2 12 J2 4 24A 12 14 P2 1 P2 2 P5 11 P5 2 P5 1 J2 3 J2 11 J2 2 J2 1 J3 1 J3 2 13 11 52 51 NO 10A 12A P6 1 P6 2 12 14 COMM P6 3 13 S6 P6 10A HI LIMIT PLATEN HEATERS 63A T1A 3A 4A L1A 5A 8A 7A CONTACTOR L2A L3A T3A T2A SSR2 6A SSR1 3 3 7 5 6 6 8 5 5 4 4 4 1 1 2 2 T2 6 S1 P1 62A...

Page 84: ...ottom Temp Gap Setting Assign to Button Insignia Fajitas Fajitas 1 16 yes 425F 335F 0 300 1 FAJI Sausage Sausage 2 00 yes 425F 335F 0 380 2 SAUS Regular Regular 1 15 yes 425F 335F 0 300 3 REG Jumbo Jumbo 2 50 yes 425F 335F 0 470 4 JMBO Chicken Filet Chicken 1 40 yes 425F 335F 0 460 5 CHIK Sirloin Patties Sirloin 2 00 yes 425F 335F 0 600 6 SIRLOIN ChickenTenderloins Chicken tendeln 1 27 yes 425F 33...

Page 85: ...49 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97 206 124 254 150 302 44 111 71 159 97 207 124 255 151 303 44 1...

Page 86: ... 278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 350 203 398 230 446 257 494...

Page 87: ...Part JIBSM08 Rev 6 08 04 09 Page 87 ...

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