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The safety lockout timer circuit starts timing the moment the trial for pilot ignition starts.  When the timing period runs 
out, the trial for ignition ends, and the control module goes into lockout.  Before another attempt to start can be made, 
the S86 must be reset.  Reset by adjusting the thermostat or controller or to its "OFF" position.  An alternate method is 
to  shut  the  system  power  "OFF".    If  normal  ignition  does  not  occur,  use  the  trouble  shooting  table  to  determine  the 
problem. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SERVICE 
 
PRELIMINARY CHECK 
 
The following visual checks should be made before trouble shooting and after installation or maintenance. 
1. 

Check power to appliance and S86. 

2. 

Manual shutoff cocks in gas line to appliance must be open. 

3. 

Make certain all wiring connections are clean and tight. 

4. 

First de-energize the system and wait at least one (1) minute.  This resets the module allowing a return to start 
condition.  Then energize the system. 

5. 

Review the S86 system normal sequence of operation. 

 
SYSTEM TROUBLE SHOOTING 
 
Start  the  system  by  setting  the  thermostat  or  controller  above  required  temperature.    Observe  system  response.  
Establish  type  of  malfunction  or  deviation  from  normal  operation.    Use  the  S86  Intermittent  Pilot  System  Trouble 
Shooting Table  to check for normal system operation. 
 
Use table by following instruction questions in box.  If the condition is true or okay (answer yes), go down to next box 
underneath.  If the condition is not true or not okay (answer no), go right to the next box alongside.  Continue checking 

2

2

2

2

   SPARK GENERATOR POWERED 

 

First valve (pilot) operator opens 

3

3

3

3

  PILOT BURNER OPERATION 

Pilot burner lights. 
Module senses flame 
current. 

OR 

Pilot burner does not light. 
After 90 second

system 

locks out; must be manually 
reset. 

a

 Shutoff/lockout timing is stamped on module. 

4

4

4

4

  FLAME CURRENT SENSED 

 

Spark generator off. 

 

Second valve operation (main) opens. 

5

5

5

5

 

MAIN BURNER OPERATION 

Module monitors pilot flame current. 

6

6

6

6

  THERMOSTAT (CONTROLLER) SATISFIED 

 
 

Valves close, pilot and main burners are off. 

1

1

1

1

  

THERMOSTAT (CONTROLLER) CALLS 
FOR HEAT

 

POWER INTERRUPTION 
System shuts off, restarts 
when power is restored. 
 
PILOT FLAME FAILURE 
Main valve closed. 
Module starts trial for ignition.

 

START 

STAGE 1 

TRIAL FOR 

IGNITION 

STAGE 2 

MAIN BURNER 

OPERATION 

END 

Summary of Contents for MCO-GD-10M

Page 1: ...ASTER CONVECTION OVEN GAS STANDARD DEPTH 10 Single DECK ELECTRONIC CONTROL MCO GD 10M MASTER CONVECTION Oven GAS DEEP DEPTH 10 SINGLE DECK Manual CONTROL MCO GD 10E MASTER CONVECTION Oven GAS DEEP DEP...

Page 2: ...are attempting to trouble shoot Table of Contents SECTION 1 SPECIFICATION DIMENSIONS 3 GAS CONVECTION OVEN GAS SPECIFICATIONS 4 DIMENSIONS SPECIFICATIONS 4 SECTION 2 OVERVIEW OF OPERATIONAL SEQUENCES...

Page 3: ...ND ADJUSTMENT OF THE DOOR CHAIN 19 DISASSEMBLY OF THE LEFT DOOR 19 DISASSEMBLY OF THE RIGHT DOOR W O WINDOW 20 TO REPLACE OR ADJUST DOOR LATCH MECHANISM 22 TO REPLACE CONVECTION OVEN MOTOR ASSEMBLY 22...

Page 4: ...STD 43 1 4 DEEP 1 7 8 197mm 37mm 60mm x 127mm FLUE 1099mm DEEP 997mm STD 972mm 451mm 25 1 2 57 1 2 32 38 54 9 16 1 2 N P T GAS INLET 1 1 2 38mm 813mm 38 965mm 965mm 1461mm 648mm 1386mm 13mm Single Dec...

Page 5: ...e door switch to the thermostat and the Hi Lo Fan switch 2 Select Hi or Lo speed the motor will now be operational 3 Rotate the temperature dial to desired temperature The thermostat will now call for...

Page 6: ...hted Weighting adding mass to the test instrument compensates for oven temperature changes by making the test instrument less sensitive to these constant changes in temperature Note How this weighting...

Page 7: ...r 4 times second place your temperature sensor in the geometric center of the empty oven Once the oven has been allowed to preheat record the temperature at which the burners cycle ON and OFF Average...

Page 8: ...ays now close 4 The AUX relay sends Line Voltage to the motor relay coil closing the circuit to the Hi Lo Fan Switch The motor now operational causes the centrifugal switch to close and send the Neutr...

Page 9: ...elay outputs not enabled when cooking If this failure appears in the display the control cannot turn the relays on even when cooking The control should be replaced F6 No 60 Hz input The control does n...

Page 10: ...l display in the first hour minutes seconds Above the first hour the timer will display in hours minutes The diplay will continue to blink until the START TIMER key is depressed The resolution of the...

Page 11: ...digits to X20 3 Depress both the Start and Cancel buttons for five seconds 4 Rotate either dial to display FFF or CCC in the temperature display 1 Depress the Cancel button to lock in TIMER RESOLUTION...

Page 12: ...t 1 parameters time temp fan speed etc Press Event key to chain 2 nd event 4 Enter Event 2 parameters 5 Continue procedure up to six events 1 Press Pgm Mode on off to exit program mode ELECTRONIC PILO...

Page 13: ...tat or controller above required temperature Observe system response Establish type of malfunction or deviation from normal operation Use the S86 Intermittent Pilot System Trouble Shooting Table to ch...

Page 14: ...across PV MV PV terminals on module If voltage is okay replace gas control if not replace module SPARK STOPS WHEN PILOT IS LIT NOTE If S8600B H S8610B H goes into lockout reset system For S8600M wait...

Page 15: ...Move the free end slowly toward the stud terminal to establish a spark and then pull the lead wire slowly away from the stud Note the length of the gap at which arcing stops CAUTION Do not touch eithe...

Page 16: ...rifice Dirty lint screen if used Dirty primary air opening if there is one Pilot adjustment at minimum WAVING BLUE FLAME Check for Excessive draft at pilot locations Recirculating products of combusti...

Page 17: ...NS Top Front Center Door Chain Door Catch Right Front Control Panel 24v Transformer Ignition module Redundant gas valve Lower Front Door Micro Switch Data Plate Burner Package Inside Oven Oven Convect...

Page 18: ...Phillips sheet metal screw that attach the retainer to the oven s front frame 4 Remove stainless steel door gasket 5 Replace stainless steel door gasket and to reverse above procedure to re install FI...

Page 19: ...o Reinstall Doors onto Convection Oven 1 Reverse procedure above 2 Close doors 3 Reinstall the door chain Installing and Adjusting Door Chain 4 Make sure two links are between sprocket and door rod an...

Page 20: ...door window bezel 4 Remove 2 hex head m s 20 x from the door liner that attach hold down straps to the door liner 5 Lift out the door frame 6 Carefully pry off the door window for door liner 7 To remo...

Page 21: ...been removed from the oven refer to instructions on page 19 remove 9 truss head s m s 10 x from the top bottom and left side as shown from the door panel 2 Pry the door liner apart from the door panel...

Page 22: ...s and remove all oven racks 2 Remove 4 10 sheet metal screws that secure air baffle and remove air baffle 3 Remove six hex nut 1 4 20x7 16 2A and lock washers 4A from motor mounting studs 4 Place a pi...

Page 23: ...h the mounting tabs on motor as shown Secure with two hex nuts 1 4 20 4 Insert shaft of motor through the hub of the blower wheel Space the blower wheel away from the inner motor mounting plate 5 Secu...

Page 24: ...n the inside of the combustion shroud For ovens that are 80 000 B T U s there are four burners 60 000 B T U s there are three burners as shown in the above illustration and 40 000 B T U s there are tw...

Page 25: ...25 SECTION 4 COMMON WIRE DIAGRAMS...

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