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1.15  Electrical Power

1.151  Power Source Review

 

Review the power source and the motor rating to be sure they agree in voltage, phase and frequency.  On 

 

three-phase applications the direction of rotation of the motor must be considered.  Make a momentary check 

 

rotation at the time of power installation and wiring.  Momentary backward rotation of the pump is not harmful.  

 

Check the layout drawings for proper direction of rotation.  

1.152  Overload Protection

 

Motor thermal overload protection is made available by the motor manufacturer as an aid to minimizing motor 

 

failure.  Overload protection is a standard feature on all single-phase 60Hz motors.  Single-phase motors will 

 

normally have automatic overload protection.  Motors of 1-1/2 horsepower or larger supplied with DUOSEAL 

 

pumps contain no overload protection.  Installations of such equipment must comply with local electrical codes 

 

which dictate appropriate starter and protection devices.  It is strongly suggested that you familiarize yourself 

 

with the protection supplied with your motor so that you may react accordingly in the event of an emergency.  

 

Automatic reset protection is designed to reset itself after a predetermined cooling period.  If the fault to the drive 

 

remains unaltered, the motor will cycle on and off until the fault is corrected.  The motor data plate will indicate

 

the presence of thermal protection.

1.16  Vacuum Connections (See Accessory Section in back of this manual.)

1.161  Choice of Connections

 

The choice of connections and fitting can have a very marked effect on the pumping speed at the vacuum 

 

chamber.  Any connection placed between the pump and the chamber creates an impedance to the flow of gas.  

 

This is particularly true at low pressures in the millitorr range where the gas flow is substantially molecular 

 

in character.  The gas flow is then dependent upon the kinetic activity of the molecules to bring it to 

 

the intake of the pump.

1.162  The Effects of Conductance

 

It has been shown that the conductance of a tube is proportional to the cube of its radius and inversely 

 

proportional to its length.  Therefore it is imperative that the connecting lines be as large in diameter and as short 

 

in length as practical.  For best results the diameter of the connecting tube should be at least as large as the 

 

diameter of the pump intake.  To avoid a large reduction in pumping speed at the vacuum chamber, it is clear that

 

the conductance of the line must be considerably greater than the speed of the pump.

1.163  Metal Joints

 

If metal piping or tubing is used, it is preferable to solder or braze all of the connections.  Where threaded joints 

 

must be used, coat the threads with LocTite® Thread Sealant with Teflon®, or Leak Lock and screw together 

 

tightly.  Flanged connections with elastomer gaskets make excellent demountable joints.  Modular vacuum piping 

 

and fittings are now extensively used.

1.164  Rubber Tubing Joints

 

Where metal tubing is used between the system and the pump intake, joints can be make by butting the ends of the

  

two sections together in a short section of vacuum hose.Worm-screw band clamps are useful for securing the hose

 

to the tubing.Whatever the joint you choose to use, cleanliness should be of utmost importance.

1.165  Valves and Stopcocks

 

Metal valves or stopcocks may be used in the connecting line between the system and the pump to provide a 

 

means of isolating the pump from the system. To minimize the impedance of flow, the valve openings should be 

 

as large as possible.  Lubricate the rotating plug of the stopcock with a film of vacuum grease sufficiently thick 

 

enough to prevent seizure.

CAUTION

Make certain the power settings on the pump match your power

source before attempting to operate the pump

Summary of Contents for WELCH DUOSEAL 1397C-46

Page 1: ...of the pump body bursting and causing possible injury to personnel in the area Gardner Denver Inc Welch Vacuum Technology 5621 W Howard Street Niles IL 60714 Phone 847 676 8800 Fax 847 677 8606 Techn...

Page 2: ...ons are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units confirm to the SI International system of units of measureme...

Page 3: ...vel 10 3 30 Shaft Seal Replacement 10 3 40 Repairing Oil Leaks 11 3 50 Repairing Vacuum Leaks 11 3 60 Drive Problems 11 Section 04 Trouble Shooting Guide 4 10 Poor Vacuum Readings 12 4 20 Noisy Pump 1...

Page 4: ...SEAL pumps should be mounted in a horizontal plane 1 122 Unmounted Pumps If you have purchased an unmounted pump refer to parts list for information concerning the motor motor pulley and belt necessar...

Page 5: ...e gas flow is substantially molecular in character The gas flow is then dependent upon the kinetic activity of the molecules to bring it to the intake of the pump 1 162 The Effects of Conductance It h...

Page 6: ...e yourself with the function and action of the pump which you have now required Remove the intake and exhaust port plugs and temporarily provide a stopper for the intake and a dust cap for the exhaust...

Page 7: ...f the volume of the mixture this depending upon the amount of air added condensation of the vapor is wither entirely avoided or substantial reduced 2 223 Pump Function With Gas Ballast In a pump funct...

Page 8: ...rich in hydrogen and observing a sudden change in pressure on an electrical gauge The difference in calibration of these gauges for air and other gases will produce a distinct change in the pressure...

Page 9: ...a system must be thoroughly clean If the system is completely clean and free from leaks and unwarranted vacuum problems still exist the pump should be checked A simple criterion for the condition of a...

Page 10: ...rubber stopper Turn the pump on and run the pump for 10 minutes Close the gas ballast 8 Check the vacuum reading of the pump by connecting a thermocouple gauge tube to the pump s intake If the pump is...

Page 11: ...ng surfaces cleaned of any nicks 3 50 Repairing Vacuum Leaks 3 501 Surface Preparation Good Vacuum seals are an essential and important attribute of a good mechanical pump A good seal is dependent upo...

Page 12: ...t a forced oil flush 5 If noise level is still unsatisfactory consult with WELCH Technical Service at 847 676 8800 Ext 1 4 30 Excessive Oil Mist 1 Check oil level Maintain the level between the two li...

Page 13: ...0Hz Electrical Requirements 3 1 Phase Replacement Parts Part No Shaft Seal Lip Seal 1401F 01 Shaft Seal Mechanical Seal 1401F Dust Cap for Exhaust 41 1501 Air Filter Screen 41 0937 Intake Chamber Cove...

Page 14: ...14 Section 6 DIMENSIONAL DRAWING 1397B 01...

Page 15: ...ange High RPM direct drive vacuum pumps on the other hand experience a rapid fall off of pumping speed below 100 microns A comparison of the DuoSeal pumping speed curves shown below versus high RPM pu...

Page 16: ...16 Section 8 EXPLODED VIEW...

Page 17: ...1 61 8691 INTAKE RING LARGE FINISHED 70 1 61 8693 INTAKE CHAMBER WELCH GRAY 71 2 61 8712 1 1 O RING 372 VITON N S 1401F 1 1 MECHANICAL SEAL KIT N S 1 99 5282 1 1 SEALANT 6cc Item Qty P N A B Descripti...

Page 18: ...18 VIEW AND PARTS LIST FOR MODEL 41 1482 Parts List for Model 41 1482 Item Qty P N Description 1 1 41 1482 Oil Case Machined for 1397 2 2 41 3753 Oil Case Window 3 1 61 2278 Drain Valve...

Page 19: ...onnection kit Cat No 141601 for models1400 1405 1376 1380 1402 Standard Exhaust Filter Use with pump model Dimension Catalog Number Diameter Height Filter Replacement Element 1392 1399 1400 1376 1380...

Page 20: ...Height A2 Cat No 1 NW16 to 4 CFM 140 L min 3 75 5 25 8 25 541001 Stainless Steel Element for ISO NW 16 Trap 1 541921 Stainless Steel Element for ISO NW 25 and NW 40 Traps1 541922 Removable 3 quarter...

Page 21: ...significant adverse health effects are expected to occur upon short term exposure to this product Aspiration of liquid into the lungs can cause severe lung damage or death Eye Contact Minimal eye irri...

Page 22: ...ir Eye Contact Check for and remove contact lenses Flush eyes with cool clean low pressure water while occasionally lifting and lowering eyelids Seek medical attention if excessive tearing redness or...

Page 23: ...ct recovery or disposal Prevent entry into waterways or sewers In urban area cleanup spill as soon as possible In natural environments seek cleanup advice from specialists to minimize physical habitat...

Page 24: ...c vapor respirator equipped with a dust mist prefilter should be used Protection factors vary depending upon the type of respirator used Respirators should be usedin accordance with OSHA requirements...

Page 25: ...product However if spilled this product and any contaminated soil or water may be harmful to human animal and aquatic life Also the coating action associated with petroleum and petroleum products can...

Page 26: ...rd categories No SARA 311 312 Hazard categories identified SARA 313 This product contains the following components in concentrations above the minimis levels that are listed as toxic chemicals in 40 C...

Page 27: ...for Research on Cancer NTP National Toxicology ProgramNIOSH National Institute of Occupational Safety and Health OSHA Occupational Safety and Health Administration NPCA National Paint and Coating Man...

Page 28: ...um Technology and receipt or possession does not convey any rights to loan sell or otherwise disclose said information reproduction or use of said information for any purpose other than that in connec...

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