background image

6

Section 2: INSTALLATION

2.10  Environmental Conditions
 

The Pump is rated for indoor use only. Maximum altitude 2000 meters. Operating temperature 
range 10

o

C to 40

o

C.

2.11  Introduction
 

Intended use of the proprietary oil-less vacuum system consisting of a vacuum blower in 
combination with a PTFE diaphragm pump providing deep dry vacuum for chemical resistant 
applications.

 

This manual has been compiled not only for the care and maintenance of the Chemstar Dry 
now in your possession, but as a helpful reference and guide to prevent many problems which 
can occur if used improperly.

2.12  Unpacking
 

Carefully remove the Chemstar Dry from the shipping case. Handles are provided on the lower 
front and back of the unit to assist in carrying, lifting and removing from the carton. Preserve 
all paperwork for future reference. If damage has occurred from shipment a claim must be 
fi led with the carrier immediately; preserve the shipping carton for inspection by the carrier. If 
you are required to communicate with your dealer or Welch Vacuum be sure to include your 
order numbers for quick identifi cation. Do not return the pump to the factory without obtaining 
returned goods authorization. *See “Service & Support” on www.welchvacuum.com.

2.13  System Mounting
 

Rubber feet are attached to the bottom of the pump. Rubber feet are excellent for applications 

involving a semi-fl exible surface such as a bench top; they help to isolate noise and eliminate 
creeping. The Chemstar Dry system must be positioned with feet on a fl at horizontal surface.

2.14  Pump Location

 

WARNING

Don’t operate this pump in an atmosphere containing fl ammable or 

explosive gas

 

WARNING

The motor is thermally protected and will automatically restart 

unexpectedly when the overload device resets

 

The Chemstar Dry should be located preferably in a clean, dry and well ventilated area. 
Please be sure not to block the ventilation ports located on the motor housing. The pump 
should be placed where the surrounding temperature remains between 10

o

C and 40

o

C (50

o

and 104

o

F). Always check to insure the location chosen is protected from direct or indirect 

moisture contact. The pump should be located as closely to its system in order to utilize it most 
effi

  ciently. 

Summary of Contents for Welch Chemstar Dry 2070

Page 1: ...efore using the pump See Section 2 15 CAUTION Do not pump liquids with the pump Pumping liquids will cause the pump to stop working CAUTION CAUTION Using flexible PVC vacuum hose or silicone rubber vacuum hose with organic solvents such as Methylene Chloride DCM may leach out plasticizers and foul pump internals causing mechanism failure ...

Page 2: ...ions are found where failure to observe the instruction could result in damage to the equipment associated equipment and process These units conform to the SI International system of units of measurement The following symbols with recommendation of IEC1010 of warning will be found on the pump Caution Refer to accompanying documents Caution Risk of electrical shock Caution Hot surface WARNING Motor...

Page 3: ...ions 7 2 16 Electrical power 7 2 17 Chemical Compatibility of Vacuum Hose 7 Section 03 Operation 3 10 Starting the Chemstar Dry 8 3 11 Cleanliness 8 3 12 Leak detection 8 3 13 Operating pressure range 8 3 14 The effects of unwanted vapor and automatic gas ballast 9 3 15 Shutdown procedure 9 3 16 User interface 9 3 17 Fault modes 10 Section 04 Specifications 4 10 Specification chart 11 4 20 Performanc...

Page 4: ...ways disconnect power source before servicing 1 15 Never drop or insert fingers or any other object into any openings 1 16 Do not operate this product where oxygen is being administered 1 17 Wear safety glasses and goggles when operating this product 1 18 Use only in well ventilated areas The motor on all pumps are totally enclosed fan cooled WARNING Do not operate the pumps in an atmosphere contai...

Page 5: ...iquid Unplug immediately 1 33 Never operate this product outdoors in the rain or in a wet area 1 40 Danger To Reduce Risk of Explosion or Fire 1 41 Do not use this pump in or near explosive atmospheres or where aerosol spray products are being used 1 42 Do not use this product near flames WARNING Failure to observe the above safety precautions could result in Severe bodily injury including death in...

Page 6: ...h your dealer or Welch Vacuum be sure to include your order numbers for quick identification Do not return the pump to the factory without obtaining returned goods authorization See Service Support on www welchvacuum com 2 13 System Mounting Rubber feet are attached to the bottom of the pump Rubber feet are excellent for applications involving a semi flexible surface such as a bench top they help to...

Page 7: ...16 1 Power Source Review Review the power source and the motor rating to be sure they agree in voltage phase and frequency Serious damage may occur to the motor if it is connected to an improper voltage All Welch pumps must be grounded Grounding reduces the risk of electric shock in the event of an electrical short circuit The plug must be plugged into an outlet properly grounded Consult your loca...

Page 8: ...mping on organic solvent vapors Solvent such as Methylene Chloride DCM effectively leaches out plasticizers from the PVC and silicone hose which carry over to the vacuum pump causing contamination and vacuum mechanism failure Using natural thick walled gum rubber vacuum hose gives better resistance to organic solvents such as Methylene Chloride DCM and protects vacuum pump against early failure Use...

Page 9: ...gas ballast feature press and hold power button until you hear two beeps break and three beeps The RAMP UP lights will start blinking 3 15 Shutdown Procedures After use Welch recommends the pump be run for about 2 minutes disconnected from the vacuum process The air pumped through the mechanism will purge out water vapor or droplets of condensate that may have formed on the inside of the pump This...

Page 10: ...purge the pump 4 When the blower has finished its ramp down the second RAMP LED will go out and now the last RAMP LED will flash in unison with POWER ON LED The total time from this point to the unit fully powering down will be 95 seconds 5 After ten seconds the Vent valve will open 6 Fifteen seconds before the unit powers down the blower is shut off along with the last RAMP LED Power down sequence c...

Page 11: ...5 Weight lbs Kg 50 22 7 88 40 Running Amps 3 6 Free Air Displacement Diaphragm Pump LPM 35 120 Overall Dimensions Lx W x H in cm 18 1 x 8 5 x 18 4 45 9 x 21 6 x 46 7 22 5 x 10 5 x 17 8 57 2 x 26 7 x 45 2 Ordering Information Wired for 115V 60Hz 1 Ph with North American plug 2070B 01 2080B 01 Wired for 230V 50 60 Hz 1 Ph supplied with Schuko and UK cord sets 2070C 02 2080C 02 Note 2070C 02 Fuse Rep...

Page 12: ...70 0 1 1 10 100 1000 0 50 100 150 200 250 300 350 400 450 500 Pressure Torr Time sec Pumpdown on 41 L tank CHEMSTAR DRY Models 10 100 1000 0 01 0 1 1 10 100 1000 Flow Lpm Vacuum pressure Torr Pumping Speed CHEMSTAR DRY Models Model 2080 Model 2070 ...

Page 13: ...SCREW PAN HEAD 8 32 2 6 SCREW 8 X 1 2 SELF DRILLING 22 23 CABLE CLAMP 3 7 HOSE CLAMP 2 24 NAMEPLATE 2 38 X 2 00 1 8 BUMPER RUBBER 31 32 4 25 LABEL 0 75 X 0 75 WHITE MYLAR 4 9 LABEL CLEAR COAT 3 25 X 2 25 1 26 OVERLAMINATE 1 10 WIRE ASSEMBLY CONTROL TO CONTROLLER 1 27 LABEL FRONT PANEL 1 11 WIRE ASSEMBLY SOLENOID 1 28 LABEL GENERAL DANGER 1 12 WIRE ASSEMBLY SOLENOID 1 29 SHROUD ASSEMBLY 1 13 WIRE A...

Page 14: ... TO 604813 WHITE WIRE CONNECTS TO L TERMINAL BLACK WIRE CONNECTS TO N TERMINAL CONNECT 604817 HERE OTHER END CONNECTS TO 604813 BLACK WIRE CONNECTS TO V RED WIRE CONNECTS TO V CONNECT 604819 HERE OTHER END CONNECTS TO 51 4014 SOLENOID VALVE CONNECT 604818 HERE OTHER END CONNECTS TO 604811 CONNECT 605435 HERE RED WIRE FROM 639560 BLOWER FAN CONNECTS TO TERMINAL 1 ON 605435 CONNECT 605435 HERE ED WI...

Page 15: ...pumps that have been used for any period however short will be repaired under this warranty rather than replaced The warranty is effective for one year from the date of original purchase when 1 The warranty card has been completed and returned 2 The product is returned to the factory or other designated service centers freight prepaid 3 The product in our judgment is defective through no action or ...

Page 16: ...e 550 Mount Prospect IL 60056 Phone 847 676 8800 Technical Support Fax 847 677 8606 E Mail gdwelchvacuum gardnerdenver com Web Page www welchvacuum com Copyright 2020 Gardner Denver Welch Vacuum Technology Inc Welch is registered trademarks of Gardner Denver ...

Reviews: