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  CAUTION: Make sure o-ring 

is not twisted when seated in 

groove.

STEP  7. 

Place  the  new  head 

gasket  into  the  groove  inside 

the head, seating it firmly in the 

groove with your finger or blunt 

object.

STEP 8.

 Place the head on the 

top of the valve plate in the same 

orientation  as  it  was  when  re-

moved.  Install the 6 head screws 

and tighten in a criss-cross pat-

tern to 45 in-lbs. 

NOTE:  Some  of  these  models 

are  equipped  with  a  carrying 

handle. The  handle,  if  present, 

should extend over the motor to 

provide proper balance when the 

unit is carried.

STEP 9. 

Slide  the fan onto the 

shaft in the same orientation that 

it was before it was removed.

STEP 6. 

With the sleeve located and firmly seated on the housing, re

-

place the valve plate as shown in Fig. #8. Make sure the top edge of the 

sleeve locates in the O-ring groove in the bottom of the valve plate.

Figure 8

5

 

Caution

To avoid property damage or personal injury, always try rotating 

the fan by HAND prior to connecting the unit to the power  

source.  Check  for suction at the air inlet port by placing your 

finger over the port as you turn the fan.  You should feel a slight  

suction with each rotation of  the fan.  If you don’t feel suction, 

or if you feel or hear a thump as you turn the fan, DO NOT 

CONNECT THE UNIT TO A POWER SOURCE;  review the 

assembly  procedure for possible error.

Summary of Contents for THOMAS SK61732

Page 1: ...x Socket attachment for torque wrench Torx T 20 attachment for torque wrench for retainer screws Torx T 25 attachment for torque wrench for head screws 5 32 allen wrench for for torque wrench eccentric screw Flat Screwdriver Clean Cloths WARNING Unplug the compressor before beginning disassembly This kit includes the following parts 625646 Head Screw 6 666251 Connecting Rod Assembly 32 Stroke 6253...

Page 2: ...e 4 from the bottom of the head Remove the head gasket O ring 3 and discard it Clean head with a soft clean cloth and set aside for re assembly later in the repair process STEP 4 Turn the valve plate over Remove the valve plate O ring and discard it STEP 5 Remove the 4 screws 6 securing the plastic front cover 5 and pull cover off Retain screws and cover for reassembly 1 Figure 1 1 5 3 4 6 2 ...

Page 3: ...restraint 5 and valve flapper 4 from the bottom of the valve plate and discard them Clean the bottom of the plate with a clean soft cloth Install the new flapper restraint and screw cen tered over the port as shown The valve keeper should be placed on top of the flapper so that the word UP is visible NOTE Torque flapper screw to 18 inch pounds Set Valve Plate Assembly aside for re assembly later i...

Page 4: ...ccentric Set Screw Access Hole Eccentric Set Screw Figure 4 NOTE It may be necessary to in sert a flat tip screwdriver into the slot in the base of the connecting rod and spread the base slightly in order to free it from the bearing See Fig 5 STEP 7 Slide the bearing off of the shaft then pull the connecting rod out of the top of the housing See Fig 4 Spread to release loctite bond Connecting Rod ...

Page 5: ... up and down it will also rock from side to side This is a feature of the WOB L Piston If it rocks from front to rear the connecting rod is misaligned on the eccentric If front to rear rock ing is detected loosen the connecting rod clamping screw and repeat Steps 6 7 and 8 If the connecting rod can not be properly aligned contact the nearest service center Figure 7 Hold sleeve down STEP 2 Align th...

Page 6: ... fan onto the shaft in the same orientation that it was before it was removed STEP 6 With the sleeve located and firmly seated on the housing re place the valve plate as shown in Fig 8 Make sure the top edge of the sleeve locates in the O ring groove in the bottom of the valve plate Figure 8 5 Caution Toavoidpropertydamageorpersonalinjury alwaystryrotating the fan by HAND prior to connecting the u...

Page 7: ...nutes Check that air exists at exhaust port STEP 15 Remove the filter cap from the filter body by prying it with a flat screwdriver Remove the old foam filter and discard Replace with the new filter and snap filter cap back into place Filter Body Filter Cap Foam Filter Figure 9 ...

Page 8: ...3524 Washington Avenue Sheboygan Wisconsin 53081 USA 920 457 4831 www gd thomas com ...

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