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5.16 AIR DRYER CONTROLLER

 The Air Dry Controller device controls the whole operation of the dryer, and allows the calibration of the operating
parameters. The activation of the hot-gas solenoid valve is driven by means of a probe located at the end of the
evaporator, while a cyclic electronic timer drives the condensate drain solenoid valve at regular intervals.

OPERATION -

 During the dryer operation, the LED         is on.

The 10 LED display indicates the current operating DewPoint, shown by means of three colors (blue-green-red) bar over
the display itself.

 

Blue section - the operative DewPoint of the dryer is too low: freeze risk ;

 

Green section - operating conditions ensuring an optimal DewPoint ;

 

Red section - DewPoint of the dryer too high, the treatment of the compressed air may be improper.

The hot-gas solenoid valve is activated when the DewPoint goes below 37ºF (Set-point) -         LED on - and is
deactivated when the DewPoint goes at least over 40ºF (Set-point + 

t) -         LED off.

The condensate drain solenoid valve is activated for 2 seconds (T 

ON

) -         LED on - each minute (T 

OFF

).

To perform the manual test for the condensate drain, press the        button.

SET-UP -

 The Air Dry Controller is adjusted during the final test of the dryer. In case of particular requirements concerning

the operation management, the user can change the setting of the programmed parameters.The parameters which can be
set up are the following :

 

Set point - activation temperature of the hot-gas solenoid valve (fix hysteresis -

t - equal to 34.7°F).

 

T

ON

 - activation time of the condensate drain solenoid valve.

 

T

OFF

 - pause time between cycles of the condensate drain solenoid valve.

To access the set-up, depress the set button        for at least 2 seconds,        LED flashing confirms the command.
First appears the Set Point parameter to access the other parameters, sequentially press the set button       .

To change the value of the selected parameter, depress the set button       and then the on button;      the current value is
shown on the LED display. For the value range and the resolution (value of each single LED), see the following table:

The "out of scale" conditions are indicated by the intermittent flashing of the first and the last LED of the display,
respectively showing the exceeding upper and lower range.

To exit the set-up condition in any moment, press the set button        . In case no operations are made during 2 minutes,
the system exits the set-up condition automatically.

35-44º F

33º F

37º F

Summary of Contents for RHS110 SCFM

Page 1: ...HIGH INLET TEMPERATURE REFRIGERATED DRYER RHS20 110 SCFM PRINTED IN THE USA 2 2 620 REV REL 9 99...

Page 2: ...Features of the Dryers 75 110 SCFM 5 TECHNICAL DESCRIPTION 5 1 Control Panel 5 2 Operation 5 3 Flow diagram 5 4 Refrigeration Compressor 5 5 Condensing unit 5 6 Dehydration Filter 5 7 Capillary Tube 5...

Page 3: ...he panels are not in place Maintenance or control operation to be performed by qualified personnel 1 Compressed air inlet connection point Compressed air outlet connection point Condensate drain conne...

Page 4: ...and tested to separate the humidity normally contained in compressed air Any other use has to be considered improper The Manufacturer will not be responsible for any problem arising from improper use...

Page 5: ...ter to extinguish fire on the dryer or in the surrounding area Minimum installation requirements Select a clean dry room Free from dust and protected from the weather The mounting surface must be smoo...

Page 6: ...s The capacity of the tank must be sized in order to compensate for more demanding conditions peak air consumption CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES PSIG 80 100 150 200 230 FACTOR 1 25...

Page 7: ...ient temperature the conditions of the main installation the length of the cables and the requirements enforced by the local Power Provider Ensure the dryer is properly grounded Do not use adapters on...

Page 8: ...ng for air leakage 3 3 OPERATION AND SWITCHING OFF Operation Check the condenser for cleanliness Check the aftercooler for cleanliness Verify that the system is powered Activate the main switch on the...

Page 9: ...9 4 1 SPECIFICATIONS FOR 20 25 SCFM RHS25 RHS20 20 00 21 25 17 75...

Page 10: ...10 4 2 SPECIFICATIONS FOR 40 55 SCFM RHS55 RHS40 23 25 19 25 35 50 55 40...

Page 11: ...11 4 3 SPECIFICATIONS FOR 75 110 SCFM RHS110 RHS75 110 75...

Page 12: ...air then goes through the air air exchanger and enters the evaporator air freon exchanger where it is further cooled by contact with the freezing circuit This causes the rest of the humidity contained...

Page 13: ...RATOR 4 CAPILLARY TUBE 14 CONDENSATE DRAIN SERVICE VALVE 5 EVAPORATOR 15 CONDENSATE FILTER 6 LIQUID SEPARATOR 75 110 SCFM 16 CONDENSATE DRAIN SOLENOID VALVE 7 HOT GAS VALVE 17 CONDENSER FAN 8 AFTERCOO...

Page 14: ...ORM DUST AND OTHER IMPURITIES 5 6 DEHYDRATION FILTER Traces of humidity and slag which could accumulate inside the chilling plant or sludge which could occur after long use of the dryer could limit th...

Page 15: ...is equally important to KEEP THIS SYSTEM FREE FROM DUST AND FOREIGN MATERIALS eventually introduced by the fan 5 13 AIR AIR EXCHANGER The purpose of this exchanger is the transmission of the heat of...

Page 16: ...ain press the button SET UP The Air Dry Controller is adjusted during the final test of the dryer In case of particular requirements concerning the operation management the user can change the setting...

Page 17: ...LEGEND IG ON OFF SWITCH V CONDENSER AFTERCOOLER FAN K REFRIGERATION COMPRESSOR PR AIR CONTROLLER PROBE KR COMPRESSOR START RELAY EVB HOT GAS VALVE KM COMPRESSOR MOTOR EVD CONDENSATE DRAIN SOLENOID VA...

Page 18: ...GEND IG ON OFF SWITCH VC CONDENSER FAN K REFRIGERATION COMPRESSOR VA AFTERCOOLER FAN KR COMPRESSOR START RELAY PR AIR CONTROLLER PROBE KM COMPRESSOR MOTOR EVB HOT GAS VALVE KT COMPRESSOR THERMAL PROTE...

Page 19: ...CH VC CONDENSER FAN K REFRIGERATION COMPRESSOR VA AFTERCOOLER FAN KR COMPRESSOR START RELAY PR AIR CONTROLLER PROBE KM COMPRESSOR MOTOR EVB HOT GAS VALVE KT COMPRESSOR THERMAL PROTECTION EVD CONDENSAT...

Page 20: ...side towards outside clean the condenser and the aftercooler repeat this operation blowing from outside towards inside be careful not to damage the aluminium blades of the cooling package Close the ma...

Page 21: ...PP 5625NNN035 WPP 5625NNN035 WPP 5625NNN035 WPP 5625NNN035 DRAIN SOLENOID WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF011 DRAIN COIL WPP 64N22MM035 WPP 64N22M...

Page 22: ...n The coil of the condensate drain solenoid valve burned out replace Air Dry Controller doesn t work replace The DewPoint is too low the condensate is frost see the specific section The dryer continuo...

Page 23: ...d valve is blocked contact a refrigerating systems engineer LED of the Air Dry Controller is always on Verify the electric wiring of the probe of the Air Dry Controller The first and the last led of t...

Page 24: ...and air to refrigerant heat exchangers in Gardner Denver dryers are warranted on a prorated basis from time of shipment for a period of five 5 years It is the manufacturers option to repair or replac...

Page 25: ...arranty If a warranty situation is deemed to exist the distributor will not be billed for the call Gardner Denver service issues a warranty number known as an authorization to return number to the dis...

Page 26: ...ir freight is required the manufacturer will pay the cost of normal ground transportation and the customer will be liable for costs above those charges Removal or reinstallation of equipment or extra...

Page 27: ...27 NOTES...

Page 28: ...E WARRANTY CLAIM NUMBER CAN BE FAXED For additional information contact your local representative or Gardner Denver Customer Service 1800 Gardner Expressway Quincy Illinois 62301 Telephone 800 682 986...

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