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2.4 CONNECTION TO THE COMPRESSED AIR SYSTEM

Operations to be performed by qualified personnel. Never perform maintenance with unit under pressure.
The user is responsible to ensure that the dryer will never be operated with pressure exceeding the
nominal values. Eventual over-pressure could be dangerous both for the operator and the machine.

The temperature and the amount of air entering the dryer must comply with the limits reported on the data plate.
The cross section of the connecting piping, which must be free from dust, rust, chips and other impurities, must be
consistent with the flow-rate of the dryer. For maintenance operations a by-pass is system is recommended

Particular measures have been taken in order to limit the vibration, which could occur during the operation. Therefore we
recommend using connecting pipes that insulate the dryer from possible vibrations originating from the line (flexible
hoses, vibration damping fittings, etc.).

2.5 CONNECTION TO POWER SUPPLY

Qualified personnel should carry out the connection to the power supply and the safety systems must comply with
local regulations. Before connecting the unit to the electric power, verify that the voltage and the frequency
available on the mains correspond to the data reported on the data plate of the dryer. In terms of voltage, a ±5%
tolerance is allowed. The dryer comes with a main connecting cable already installed and ending with a plug.

The main socket must be provided with a

 magneto-thermal differential breaker

 (I

n=0.03A),

adjusted on the basis of the consumption of the dryer (see the nominal values on the data plate of the dryer).
The cross section of the power supply cables must comply with the consumption of the dryer, while maintaining
ambient temperature, the conditions of the main installation, the length of the cables,
and the requirements enforced by the local Power Provider. Ensure the dryer is properly grounded.
Do not use adapters on the main socket. If necessary, have the plug replaced by qualified personnel.

2.6 CONDENSATE DRAIN

The condensate is discharged at the same pressure of the air entering the dryer.
Never point the condensate drain outlet towards a person.

The dryer comes already fitted with tubing in flexible plastic (6mm in diameter and 1500 long) for the connection
to the collection plant.

Condensate drainage occurs by means of two separate circuits. The first removes the condensate through a 5-
micron filter at the outlet of the aftercooler and the drainage is by an automatic system.  The other circuit collects
the condensate from the demister separator filters it and then expels it by means of a solenoid valve controlled by
the Air Dry Controller.

 

Connect and properly fasten the condensate drain to a collecting container.

 

The drain cannot be connected to pressurised systems.

 

The condensate collected in the dryer contains oil particles released in the air by the compressor.

 

Dispose of the condensate in compliance with the local regulations.

 

We suggest installing a water-oil separator to remove all the condensate coming from compressors, dryers,
tanks, etc.

3.1 PRELIMINARY OPERATION

Verify that the operating parameters match the nominal values reported on the data plate of the dryer (voltage,
frequency, air pressure, air temperature, ambient temperature, etc.).

Before delivery, each dryer is submitted to accurate tests simulating real operating conditions. Nevertheless, the unit
could be damaged during transportation. We suggest checking the integrity of the dryer upon arrival and to keep it under
control during the first hours of operation.

Qualified personnel must perform the start-up.

Never operate the dryer if the panels are not in place.

Summary of Contents for RHS110 SCFM

Page 1: ...HIGH INLET TEMPERATURE REFRIGERATED DRYER RHS20 110 SCFM PRINTED IN THE USA 2 2 620 REV REL 9 99...

Page 2: ...Features of the Dryers 75 110 SCFM 5 TECHNICAL DESCRIPTION 5 1 Control Panel 5 2 Operation 5 3 Flow diagram 5 4 Refrigeration Compressor 5 5 Condensing unit 5 6 Dehydration Filter 5 7 Capillary Tube 5...

Page 3: ...he panels are not in place Maintenance or control operation to be performed by qualified personnel 1 Compressed air inlet connection point Compressed air outlet connection point Condensate drain conne...

Page 4: ...and tested to separate the humidity normally contained in compressed air Any other use has to be considered improper The Manufacturer will not be responsible for any problem arising from improper use...

Page 5: ...ter to extinguish fire on the dryer or in the surrounding area Minimum installation requirements Select a clean dry room Free from dust and protected from the weather The mounting surface must be smoo...

Page 6: ...s The capacity of the tank must be sized in order to compensate for more demanding conditions peak air consumption CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES PSIG 80 100 150 200 230 FACTOR 1 25...

Page 7: ...ient temperature the conditions of the main installation the length of the cables and the requirements enforced by the local Power Provider Ensure the dryer is properly grounded Do not use adapters on...

Page 8: ...ng for air leakage 3 3 OPERATION AND SWITCHING OFF Operation Check the condenser for cleanliness Check the aftercooler for cleanliness Verify that the system is powered Activate the main switch on the...

Page 9: ...9 4 1 SPECIFICATIONS FOR 20 25 SCFM RHS25 RHS20 20 00 21 25 17 75...

Page 10: ...10 4 2 SPECIFICATIONS FOR 40 55 SCFM RHS55 RHS40 23 25 19 25 35 50 55 40...

Page 11: ...11 4 3 SPECIFICATIONS FOR 75 110 SCFM RHS110 RHS75 110 75...

Page 12: ...air then goes through the air air exchanger and enters the evaporator air freon exchanger where it is further cooled by contact with the freezing circuit This causes the rest of the humidity contained...

Page 13: ...RATOR 4 CAPILLARY TUBE 14 CONDENSATE DRAIN SERVICE VALVE 5 EVAPORATOR 15 CONDENSATE FILTER 6 LIQUID SEPARATOR 75 110 SCFM 16 CONDENSATE DRAIN SOLENOID VALVE 7 HOT GAS VALVE 17 CONDENSER FAN 8 AFTERCOO...

Page 14: ...ORM DUST AND OTHER IMPURITIES 5 6 DEHYDRATION FILTER Traces of humidity and slag which could accumulate inside the chilling plant or sludge which could occur after long use of the dryer could limit th...

Page 15: ...is equally important to KEEP THIS SYSTEM FREE FROM DUST AND FOREIGN MATERIALS eventually introduced by the fan 5 13 AIR AIR EXCHANGER The purpose of this exchanger is the transmission of the heat of...

Page 16: ...ain press the button SET UP The Air Dry Controller is adjusted during the final test of the dryer In case of particular requirements concerning the operation management the user can change the setting...

Page 17: ...LEGEND IG ON OFF SWITCH V CONDENSER AFTERCOOLER FAN K REFRIGERATION COMPRESSOR PR AIR CONTROLLER PROBE KR COMPRESSOR START RELAY EVB HOT GAS VALVE KM COMPRESSOR MOTOR EVD CONDENSATE DRAIN SOLENOID VA...

Page 18: ...GEND IG ON OFF SWITCH VC CONDENSER FAN K REFRIGERATION COMPRESSOR VA AFTERCOOLER FAN KR COMPRESSOR START RELAY PR AIR CONTROLLER PROBE KM COMPRESSOR MOTOR EVB HOT GAS VALVE KT COMPRESSOR THERMAL PROTE...

Page 19: ...CH VC CONDENSER FAN K REFRIGERATION COMPRESSOR VA AFTERCOOLER FAN KR COMPRESSOR START RELAY PR AIR CONTROLLER PROBE KM COMPRESSOR MOTOR EVB HOT GAS VALVE KT COMPRESSOR THERMAL PROTECTION EVD CONDENSAT...

Page 20: ...side towards outside clean the condenser and the aftercooler repeat this operation blowing from outside towards inside be careful not to damage the aluminium blades of the cooling package Close the ma...

Page 21: ...PP 5625NNN035 WPP 5625NNN035 WPP 5625NNN035 WPP 5625NNN035 DRAIN SOLENOID WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF005 WPP 64320FF011 DRAIN COIL WPP 64N22MM035 WPP 64N22M...

Page 22: ...n The coil of the condensate drain solenoid valve burned out replace Air Dry Controller doesn t work replace The DewPoint is too low the condensate is frost see the specific section The dryer continuo...

Page 23: ...d valve is blocked contact a refrigerating systems engineer LED of the Air Dry Controller is always on Verify the electric wiring of the probe of the Air Dry Controller The first and the last led of t...

Page 24: ...and air to refrigerant heat exchangers in Gardner Denver dryers are warranted on a prorated basis from time of shipment for a period of five 5 years It is the manufacturers option to repair or replac...

Page 25: ...arranty If a warranty situation is deemed to exist the distributor will not be billed for the call Gardner Denver service issues a warranty number known as an authorization to return number to the dis...

Page 26: ...ir freight is required the manufacturer will pay the cost of normal ground transportation and the customer will be liable for costs above those charges Removal or reinstallation of equipment or extra...

Page 27: ...27 NOTES...

Page 28: ...E WARRANTY CLAIM NUMBER CAN BE FAXED For additional information contact your local representative or Gardner Denver Customer Service 1800 Gardner Expressway Quincy Illinois 62301 Telephone 800 682 986...

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