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Cod. 710.0138.72.00 Rev.10 

– 02.2022 

© Copyright 2022 Gardner Denver - All rights reserved

                  

  8 

– 11

 

4. MAINTENANCE, TROUBLESHOOTING AND DECOMMISSIONING 

 

4.1 MAINTENANCE 

 

 

Attention! Perform pressure test with inert gases only (helium, nitrogen). 

 

 

 

 

 

 

Before attempting any maintenance operation, make sure that: 

1.  No parts of the system are under pressure. 

2.  No parts of the system are electrically powered. 

 

WEEKLY OR EVERY 40 HOURS OF OPERATION 

 

Verify the temperature on the control panel display is acceptable. 

 

Visually check if the condensate is drained regularly. 

 

Clean the filter mesh of the condensate drain system.

 

 

MONTHLY OR EVERY 200 HOURS OF OPERATION 

 

Clean the condenser with compressed air, taking care not to damage the condenser fins.. 

 

At the end of the above mentioned operations, check if the dryer is working properly. 

 

Check the condition of any filters installed with the dryer. Replace elements as needed. 

 

YEARLY OR EVERY 2000 HOURS OF OPERATION 

 

Check if the flexible tube used for condensate drainage is damaged and replace it if necessary. 

 

Check if all connecting pipes are properly tightened and fixed. 

 

At the end of the above mentioned operations, check if the dryer is working properly.

 

 EVERY 24 MONTHS OR EVERY 4000 HOURS OF OPERATION (Mod. GDD130-160F)

 

 

Replace the fan pressure switch.

 

 

 

In  case  of  replacement  of  one  or  more  components  of  the  device,  disposed  it  along  the  eventual 
packaging of the replacement part, as reported in the point 4.3. 

 

4.2 TROUBLESHOOTING 

NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES  

  Variable speed of the fan. (Mod GDD4-100F) 

 

Display of message ESA and ES2 in case of operation without load or low load.  

  A 2 minute delay for dryer to start after pressing the on/off switch.

 

 

Troubleshooting and eventual control and/or maintenance operations must be performed by qualified 
personnel. 

For maintaining the refrigerating circuit of the machine, contact a refrigeration engineer. 

 
 

 

Summary of Contents for GDD4F

Page 1: ...02 2022 Copyright 2022 Gardner Denver All rights reserved 1 10 DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual GDD4F GDD7F GDD9F GDD12F GDD18F GDD24F GDD30F GDD37F GDD43F GDD50F GDD60F GDD80F...

Page 2: ......

Page 3: ...lation 4 3 START UP 3 1 Control panel 4 3 1 1 Keys function 5 3 1 2 Condensate discharge parameters programming 6 3 1 3 Anomaly warning 6 3 1 4 Remote signalling alarm 7 3 2 Before start up 7 3 3 Star...

Page 4: ...Cod 710 0138 72 00 Rev 10 12 2021 Copyright 2021 Gardner Denver All rights reserved...

Page 5: ...o the risk of electric shock Condensate drain point Rotation direction of the fan Pay particular attention to the risk of moving parts Explosion risk Lifting point Don t lift from this point Attention...

Page 6: ...re enters counterflow the initial air air exchanger and it is reheated by the inlet hot air with the consequence of energy recovering and also reduction of the relative humidity contained in the outf...

Page 7: ...attempt to lift heavy objects without proper lifting equipment i e crane hoist slings or fork truck Lifting any unit without proper lifting equipment may cause serious injury Use fork lift channels wh...

Page 8: ...isolation switch if present The control panel will show the message OFF indicating that the line and control voltages are available Start sequence The dryer will initially start by pressing and holdi...

Page 9: ...t point it increases the displayed value of one unit per second during the first 10 seconds than of one unit every 0 1 sec ON OFF Pressed it activates or deactivates the dryer When the dryer is deacti...

Page 10: ...the dryer WARNING FOR USER IT S FORBIDDEN TO ATTEMPT TO MODIFY THE OTHER CONFIGURATION PARAMETERS OF THE ELECTRONIC CONTROLLER WITHOUT AUTHORIZATION AND COLLABORATION OF Gardner Denver S AUTHORIZED DI...

Page 11: ...ng the first working hours 3 3 START UP The operations specified below must be performed after the first start up and at each start up after a prolonged inactive period of time due to maintenance oper...

Page 12: ...ryer Replace elements as needed YEARLY OR EVERY 2000 HOURS OF OPERATION Check if the flexible tube used for condensate drainage is damaged and replace it if necessary Check if all connecting pipes are...

Page 13: ...essure switch Reset the high pressure switch Problems with cabling or with the electronic control board Check the cabling and the electronic control board if the trouble persists replace them Activati...

Page 14: ...xtremely delicate Do not remove the probe from its position In case of any kind of problem please contact your local Gardner Denver distributor Pic 3 drain solenoid valve When it is necessary Clean th...

Page 15: ...y mains 4 3 DECOMMISSIONING All work on the dryer may only be carried out by specialist personnel Follow this procedure if you need to shut down the dryer Stop the device and permanently isolate it fr...

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