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Charge 

The system holds 4 pounds for Turbotec R-410A unit, because the sub cooling & super heat 
vary  greatly  with  air  and  water  temperature.  For  field  charging  we  use  a  condensing 
temperature of 24 degrees. After power is on and water has been running through unit for at 
least  5  minutes  your  high  side  temperature  should  be  24  degrees  above  water  temperature. 
Read on control board. Unless the ambient temperature is less than 62 degrees, we expect a 
superheat of at least 15 degrees. You may read the suction line temperature by pushing and 
holding  the  “Up”  arrow  on  control  board.  After  about  15  seconds,  the  board  will  display 
suction  line  temperature,  the  board  will  read  Evap  and  a  temp.  Please  wait  for  at  least  10 
minutes run time before checking superheat. 

 

     

ATTENTION:

  

 

Check temperature on both sides of filter. If more than 2 degrees different  

the filter is clogged. 

 

TXV (Thermal Expansion Valve) 

All  units  are  manufactured  with  adjustable  TXV’s.  If  you  suspect  the  TXV  needs  to  be 
adjusted, please call 954-318-6900 from the jobsite and technical support will walk through it 
with you. 

Compressor 

Broken valves, shafts, (not pumping) and shorted to ground are obvious problems. However, 
no  starts  are  commonly  misdiagnosed.  Check  the  capacitor  for  correct  MFD’s.  Check 
connections, voltage and open windings. If open windings, check to see if compressor is hot. 
If so, let it cool down, or run cool water over it before condemning. Check Ohm’s: common 
to run and common to start should equal run to start. If everything above is correct, then add 
hard start to capacitor. 

Fan 

Please  check  connections  and  capacitor  before  condemning  fan  motor.  If  you  do  have  to 
change fan motor ALWAYS change capacitor also. 

 

Page 8 

Summary of Contents for R-410A

Page 1: ...G F Manufacturing Service Manual Version 2 0 April 2010 Any tech working on these units must read this manual Any questions please call service department from the job site 954 318 6900...

Page 2: ...gnostic 6 No Flow 6 Defrost 6 Low Refrigerant Pressure 7 Water Flow Lockout 7 Evaporator Sensor Malfunction 7 Water Sensor Malfunction 7 Components of Service 8 Charge 8 Thermal Expansion Valve 8 Comp...

Page 3: ...ATTENTION If you find that it is mis plumbed un bonded etc contact the warranty department and let them handle it Do not bad mouth an installation Attention Warning and Caution boxes have been place...

Page 4: ...ce programming calls and to be able to handle most scenarios found in the field The board will display which mode it is in Pool Heat Spa Heat Simply raise or lower temp by pushing the Up or Down arrow...

Page 5: ...t point again This option is only for Heat Cool units 4th Option Pool Cool Disable Once this option is enabled it will give you a pool cool mode on display use Mode buttonto toggle This option is only...

Page 6: ...ter Temperature Calibration This option is for calibrating the water temperature sensor and will show the amount of calibration in plus or minus at the bottom of display 13th Option Load Defaults In t...

Page 7: ...is is a 10k sensor If it is open or outside its range you ll get this error Check connections before replacing Water Sensor Malfunction This is also a 10k sensor If it is open or outside of its range...

Page 8: ...superheat ATTENTION Check temperature on both sides of filter If more than 2 degrees different the filter is clogged TXV Thermal Expansion Valve All units are manufactured with adjustable TXV s If you...

Page 9: ...the top on unit Cut wire tie on fan wire bundle outside of the control box Lift top of unit flip over and stand on end next to unit Bleed run capacitor Remove wires from compressor Note colors and po...

Page 10: ...igerant Cut wire tie holding fan wires bundled next to control box Remove 4 screws holding top on unit Lift top off flip top over and lay on end next to unit Cut or break female half of unions off bac...

Page 11: ...n and remove motor Reverse procedure to install new motor Be sure to reinstall strain relief bushing where wires penetrate control box and replace fan motor capacitor WARNING DO NOT Cut old WTS wire a...

Page 12: ...flow switch to control box Install new switch and reverse procedure R R High or Low Pressure Switch Turn off power Remove front cover Cut high pressure switch wires near switch Unscrew HP switch using...

Page 13: ...e Installations under palm trees inside screened porches etc may help hide unit but will drastically reduce the performance of the unit You will not have a happy customer The unions were to the side o...

Page 14: ...Page 14...

Page 15: ...028 9 CAPACITOR 7 5UF 370V 1001009 10 PRESSURE SWITCH HIGH 540 1001054 11 PRESSURE SWITCH LOW 37 1001055 12 WATER PRESSURE SWITCH 1001012 13 TOP COVER 3003014 14 BASE PAN 3003013 15 FRONT PANEL 300301...

Page 16: ...47 21566 67 1209 87 7867 107 4982 28 36601 48 20993 68 12491 88 7684 108 4873 29 35565 49 20438 69 12182 89 7506 109 4767 30 34561 50 19900 70 11882 90 7333 110 4664 31 33590 51 19377 71 11589 91 716...

Page 17: ...g section of this manual or call your dealer This may save you the cost of a service call If you still need help follow the instructions below 0 12 3 45678 9 5 When asking for help or service please p...

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