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Gamatronic POWER+ PREMIUM 60 Installation Manual Download Page 10

G

AMATRONIC 

E

LECTRONIC 

I

NDUSTRIES 

L

TD

. 

4 

P+ PREMIUM 60, Installation Guide, 

rel. 

1.4

2.

I

NTRODUCTION TO THE 

P

REMIUM 

60 

This document contains instructions for the set-up, installation, and first-time operation of the 

Power+ Premium 60

UPS system. 

Before performing the installation it is recommended that you browse the 

Power+ Premium 60 User Guide

to obtain a basic familiarity with the system and the user 

interface.

The 

Power+ Premium 60

is comprised of the following major sub-assemblies:

from 1 to 4 UPS modules, each supplying 15 kVA / 15 kW
system controller module 
static switch module 
separate battery box .

Figure 1:  Major components of the Power+ Premium 60 UPS system

Summary of Contents for POWER+ PREMIUM 60

Page 1: ...777517 Israel Tel 972 2 588 8222 Fax 972 2 582 8875 Email info gamatronic co il Website www gamatronic com 2MUM PP 37 POWER PREMIUM 60 M MO OD DU UL LA AR R U UP PS S S SY YS ST TE EM M U UP P T TO O...

Page 2: ...onsible for any damage or malfunction due to incorrect wiring of the batteries Gamatronic is not liable for and the Purchaser waives any right of action it has or may have against Gamatronic for any c...

Page 3: ...ections 28 3 4 1 Input and output dry contacts 28 3 4 2 Emergency power off 29 3 4 2 1 Restarting the UPS following use of EPO 29 3 5 Initial startup of the system 30 3 6 Initial configuration 31 3 6...

Page 4: ...with a four pole switch 19 Figure 17 Acceptable connection for grounded generator and 4 pole switch 20 Figure 18 Preferred generator neutralized and connection 3 pole 21 Figure 19 Main input and outpu...

Page 5: ...re 52 A UPS s bypass circuit 51 Figure 53 The remote monitoring panel 54 Figure 54 Connecting the remote monitoring panel 55 Figure 55 GMACi G4 56 Figure 56 G Eye 57 LIST OF TABLES Table 1 Installatio...

Page 6: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD vi P PREMIUM 60 Installation Guide rel 1 4 This page left blank deliberately...

Page 7: ...nd battery replacement shall be performed only by authorized service personnel Pay attention to all DANGER CAUTION and WARNING notices affixed to the inside and outside of the UPS Keep the surrounding...

Page 8: ...S next to gas or electrical heaters A restricted location is recommended in order to prevent access by unauthorized personnel If you remove a UPS module from the PowerPlus Premium 60 while the module...

Page 9: ...UND CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY Connect the UPS to ground before connecting it to the ac supply CAUTION WARNING RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER Do not remove the UPS cover...

Page 10: ...system Before performing the installation it is recommended that you browse the Power Premium 60 User Guide to obtain a basic familiarity with the system and the user interface The Power Premium 60 is...

Page 11: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD P PREMIUM 60 Installation Guide rel 1 4 5 2 1 Premium 60 dimensions Figure 2 Dimensions of the Premium 60 Figure 3 Battery cabinet...

Page 12: ...PS must be removed 1 At the rear of the UPS there are four catches holding the side panels of the UPS in place Move the catches to a vertical position Figure 4 Removing the side panels part 1 2 Remove...

Page 13: ...ssary the UPS s roof can also be removed If the user intends to seat the UPS on top of the battery cabinet the UPS s wheels must be removed Removal of the UPS wheels is described below Be aware that t...

Page 14: ...e There are two cables a flat cable and a round cable connecting the static switch board to the bottom front panel that you just removed If you like you can disconnect these cables from the front pane...

Page 15: ...holding the static switch board there is a screw holding the plate in place Figure 8 Remove that screw 5 In the front right side corner of the metal plate is a similar screw Figure 9 Remove it Figure...

Page 16: ...bolts Two of the bolts can be easily seen the other two are under the metal plate Figure 10 Push the plate in to expose 4 nuts and bolts 7 On the right front side remove the 4 bolts with an 11 mm wre...

Page 17: ...ar wheels are also held in place by four bolts These bolts are not covered by the metal plate Figure 13 shows the approximate location of the bolts although they cannot be seen in this picture Using a...

Page 18: ...tic switch PCB sits to its original position and reinsert the screws that you removed in steps 4 and 5 above 10 Reattach the bottom front panel of the UPS which you removed at the start of this proced...

Page 19: ...ened to shelves 3 3 1 Step 3 Comments on visual inspection __________________________________________________ _______________________________________________________________________________ __________...

Page 20: ...__________ Initial Startup Apply ac power and measure dc voltage 405 Vdc and 405 Vdc 3 5 Steps 1 2 Turn the battery switches On to conduct 3 5 Step 3 Verify module configuration and redundancy Match s...

Page 21: ...ion Guide rel 1 4 15 PLEASE SKETCH ON THE FOLLOWING PAGE A DIAGRAM OF YOUR SYSTEM CONNECTIONS OR INCLUDE A FORMAL CONNECTION SCHEMATIC WHEN SENDING THE CHECKLIST TO GAMATRONIC 3 2 Connection diagram F...

Page 22: ...shelves 3 3 2 Site preparation physical Perform the following procedures before connecting any external cables to the Power Premium 60 1 Ensure that the ambient temperature in the immediate vicinity...

Page 23: ...Vac 5 Verify that the dc voltage at the switch of the battery cable is 360 V and 360 V 6 Verify that fast acting fuses semiconductor fuses are in place between the battery set s and the UPS 7 Verify t...

Page 24: ...ion between the three phases This can cause serious damage to the UPS CAUTION A 4 pole switching system can disconnect the neutral line WARNING If you have a four pole mains to generator switching sys...

Page 25: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD P PREMIUM 60 Installation Guide rel 1 4 19 Figure 16 Wrong way to connect Power Premium 60 with a four pole switch...

Page 26: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD 20 P PREMIUM 60 Installation Guide rel 1 4 Figure 17 Acceptable connection for grounded generator and 4 pole switch...

Page 27: ...nnection 3 pole WARNING RISK OF ELECTRICAL SHOCK OR INJURY INSTALLATION TO BE PERFORMED BY QUALIFIED TECHNICIAN ONLY BE SURE TO USE CABLING WITH A CROSS SECTIONAL AREA SUFFICIENT FOR MAXIMUM POSSIBLE...

Page 28: ...UPS s rear panel Figure 19 Main input and output terminals 1 Connect the rectifier ac input bypass ac input and output cables 2 Use a torque wrench to tighten the terminals to 270 lbs inch Note Use c...

Page 29: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD P PREMIUM 60 Installation Guide rel 1 4 23 3 3 6 Connection diagram for standard 3 3 configuration Figure 20 Connection diagram for standard 3 3 configuration...

Page 30: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD 24 P PREMIUM 60 Installation Guide rel 1 4 Figure 21 Connection diagram for 3 3 config w input isol transformer...

Page 31: ...60 3 x 108 3 x 104 Table 3 Ac switch and circuit breaker recommendations SW1 and CB1 through CB6 appear in Figure 20 and Figure 21 UPS model Main switch SW1 Main CB CB1 Rectifier CB CB2 Bypass and ou...

Page 32: ...example the Bussmann FWH fuse The batteries cabinet s are connected to the system by heavy duty cables Care must be taken to ensure that the cables are connected to the UPS with correct polarity Overa...

Page 33: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD P PREMIUM 60 Installation Guide rel 1 4 27 Figure 22 Internal wiring diagram of Gamatronic s battery cabinet...

Page 34: ...t dry contacts enable the Power Premium 60 to trigger an external circuit in response to a system alarm The connections for the input and output dry contacts are located on the right rear side of the...

Page 35: ...inals marked EPO for connection of an EPO switch see Figure 19 Use of a large mushroom type N O normally open pushbutton rated for not less than 1 A 24 Vdc is recommended Verify continuity of the swit...

Page 36: ...troller see section 5 then insert the controller module into any one of the module slots Ideally the controller should be located at about eye level so that it will be easy to read the LCD screen 2 In...

Page 37: ...s you supply the Power Premium 60 with required basic configuration information to enable initial operation of the Power Premium 60 The initial configuration process is described here Figure 26 Initia...

Page 38: ...In the event one of the nine primary modules fails the redundant module ensures that the UPS will continue to be able to accommodate the maximum expected load When the primary modules are operating no...

Page 39: ...the batteries being used then press Next This capacity figure is used by the UPS when in battery mode to calculate the amount of backup time remaining If you are not sure of the batteries ampere hour...

Page 40: ...PREMIUM 60 Installation Guide rel 1 4 6 Choose the appropriate time zone then press Next Figure 31 Initial config wizard set time zone 7 Press Finish to exit the wizard Figure 32 Finish configuration...

Page 41: ...0 is ready and able to operate in battery mode when needed To perform a battery test from the main menu choose Operation Battery test Test battery After 1 minute cancel the test by pressing Abort the...

Page 42: ...t support DHCP 1 From the Main Menu select Setup Connectivity 2 Press the button labeled Obtain an IP address automatically The Power Premium 60 software obtains an IP address and then reboots itself...

Page 43: ...mally and that no alarms or fault indications are present 3 7 3 Check IP Communication with Controller This test is designed to verify that the System Controller is properly configured for communicati...

Page 44: ...n There are four basic operations that can be performed in this respect First time insertion of modules at time of system installation Replacement of a module in an installed system Addition of a modu...

Page 45: ...m of the addition or removal of the module is slightly more complicated but not difficult as explained below 4 2 Physical insertion of a UPS module 1 Verify that you are holding the module with the to...

Page 46: ...module to the UPS frame one screw on each side of the module face 2 Grip the module by the handle on the front face of the module and pull the module out gently but firmly 4 4 First time insertion of...

Page 47: ...m bottom to top The outline of the module you choose becomes highlighted Figure 37 Turning off a module 3 Press the Complete Shutdown button 4 To verify that the module has been shut down navigate to...

Page 48: ...en and verify that the values for output voltage output frequency and frequency range match the system nominal settings 10 Navigate to Operation Turn on off Modules on Select the module to be switched...

Page 49: ...t the replacement module and adjust the problematic phases up or down as required 12 3 Return to step 12 and repeat the verification and adjustment process until the output voltage of each phase of th...

Page 50: ...lide the new module into place in the appropriate shelf Push the module all the way then tighten the two screws that secure the module in place one on each end of the module s front panel 3 Navigate t...

Page 51: ...odule that was just switched on and verify that the status is ON for these four items PFC Inverter Input relay Output relay Verify that the other fields are also normal Figure 43 Verifying status of a...

Page 52: ...ge of each phase of the replacement module is within 2 of the system nominal value 8 The Power Premium 60 controller must be informed that a new module has been added to the system On the LCD control...

Page 53: ...be replaced The modules are numbered from bottom to top The outline of the module you choose becomes highlighted Figure 45 Turning off a module 3 Press the Complete Shutdown button 4 To verify that th...

Page 54: ...handle on the front face of the module and pull the module out gently but firmly 7 The Power Premium 60 controller must be informed that a module has been removed from the system On the LCD control pa...

Page 55: ...m the box and remove the mounting apparatus Figure 47 Remove the mounting block 2 Loosen the nut on the rear of the mounting block without removing the nut so that the nut can get into the track on th...

Page 56: ...5 There is a cable on the top front of the UPS which supplies power and communication to the LCD screen Connect the cable to the right rear of the LCD screen You need to press the little buttons on bo...

Page 57: ...s line includes CB01 CB03 and CB05 The problem is how to prevent CB01 and CB03 from tripping open before CB05 trips open Figure 52 A UPS s bypass circuit Selection of circuit breakers to achieve discr...

Page 58: ...will interrupt the short circuit before any damage can be done to the static switch contactor and the UPS modules If you choose to use a time delay circuit breaker on the bypass input line recommende...

Page 59: ...r is lit on the controller 4 Switch ON the external maintenance bypass circuit breaker 5 Switch OFF the external ac output circuit breaker 6 Switch OFF the external rectifier input switch 7 Disconnect...

Page 60: ...only one button the Alarm Off button which enables you to temporarily silence the audible alarm Figure 53 The remote monitoring panel Table 5 LEDs on the remote monitoring panel LED INDICATOR COLOR M...

Page 61: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD P PREMIUM 60 Installation Guide rel 1 4 55 Figure 54 Connecting the remote monitoring panel...

Page 62: ...time delay Include internal GSM modem quad band for an additional remote control and management link without LAN dependency Bi directional control via simple SMS commands Automatic response to sensed...

Page 63: ...h user defined time delay Auto wake up of servers on restoration of ac power after user defined time delay Include internal GSM modem quad band for additional backup control management without LAN dep...

Page 64: ...ntee period Gamatronic bears no liability for damage caused to the UPS due to improper maintenance by third parties in particular after the expiration of the warrantee or service agreement It is the r...

Page 65: ...2 Overload withstand Inverter mode 110 10 minutes 125 60 seconds Bypass mode 125 10 minutes 1000 1 cycle Waveform Sinusoidal THD Linear load 2 non linear load 6 Load CF max 6 1 Ac Ac efficiency nomina...

Page 66: ...l Communications with system modules Serial isolated Events log 500 events System operation without controller Unchanged On screen parameters Load bar graph 3 phase voltages 3 phase currents Battery v...

Page 67: ...com Dc to Ac Inverters Dc to Dc Converters Frequency Converters Battery Chargers Power Management Solutions Headquarters and Factory 17 Hartom Street POB 45029 Jerusalem 9777517 Israel Gamatronic Sing...

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