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Master II Gun 

 

Service Manual 

 

13/21 

2.0 Issue  

Ref. NR-00021-ENG 

http://www.gamapur.com/

 

 

 

9. 

Use a spanner to hold the end of the shaft of the pneumatic cylinder while you unscrew the 
mix chamber. Clean the mix chamber and, if necessary, redo the product holes with a drill. 
Make sure the chamber is not scratched or marked.  

10. 

Replace the chamber if it shows any small fault.  

11. 

Screw the chamber on to the end of the shaft of the pneumatic cylinder.  

12. 

Fit  the  gun  block  unit  by  sliding  it  through  the  chamber  and  fixing  it  to  the  gun  with  the 
fixing nut.  

13. 

Turn the isocyanate cartridge clockwise until it blocks.  

14. 

Turn the polyol cartridge clockwise until it blocks. 

15. 

Fit the coupling block.  

16. 

Fit the diffuser. 

Side cartridge unit 

 

WARNING:

 Before carrying out maintenance work on the gun, make sure that the unit 

has been completely stopped, that all of the push buttons and the main switch are turned 
off  and  that  the  unit  is  disconnected  from  the  main  power  supply.  The  gun  is  a 
component  which  works  under  pressure.    No  connection  must  be  opened  or 
maintenance work be done on components subject to pressure until the pressures have 
been completely eliminated.  

1. 

Perform  the  Unit  Standstill  Method  with  the  procedure  indicated  in  the  Machine  Service 
Manual. 

2. 

Completely close the manual valves of each product by turning them clockwise. 

3. 

To eliminate the pressure from the gun, press the trigger and project with the gun until the 
projection fan begins to narrow.  

4. 

Disconnect the air supply from the gun.  

5. 

Unscrew  the  isocyanate  side  cartridge  by  turning  it  anticlockwise  and  remove  it  from  its 
housing.  Clean  the  housing  with  gun  cleaning  solvent  and  make  sure  no  loose  particles 
remain inside.  

6. 

Remove the filter and clean it with gun cleaning solvent.  

7. 

Make  sure  the  mesh  filter  is  not  obstructed.  If  you  see  that  the  mesh  is  obstructed  over 
more than 20% of its surface, replace it.  

8. 

Unscrew the rear stopper from the cartridge and use a screwdriver to press the non-return 
unit to remove it from its housing, as well as the contact bushing.  

9. 

Clean  all  of  the  components  meticulously  to  eliminate  all  product  remains  using  a  cloth 
dampened with gun cleaning solvent and a brass brush.  

10. 

Make sure the holes of the filter holder cartridge are not blocked by remains of crystallised 
product.  If  you  should  see  any  dirt,  clean  the  communicating  drill  holes  with  a  drill  and  a 
brass brush.  

PRECAUTION!

 

Use  wooden  or  plastic  utensils  or  a  brass  brush  for  cleaning.  Do  not 

use metal utensils that can scratch the surface.  

Before  cleaning  the  cartridge  housing  and  contact  bushing  with  solvent,  remove  all  of 
the  o-rings  in  these  components  to  avoid  them  being  damaged  by  the  solvent  or  the 
brass brush. 

 

Summary of Contents for Master II Series

Page 1: ...carefully read all the technical and safety documentation included in this manual Special attention should be paid to the information in order to know and understand the handling and conditions of use...

Page 2: ...ifications of the Product not authorised by HI TECH or due to the use of accessories heating devices pumping equipment and or dispensers that have not been approved or manufactured by HI TECH d The gu...

Page 3: ...on for alerting you on the situations which could cause serious injury if the instructions are not followed A PRECAUTION establishes information which indicates how to avoid damage to the gun and how...

Page 4: ...ovided by your supplier to prevent any possible injury caused by incorrect handling of the raw materials and solvents used in the process Deal with all waste caused according to current regulations To...

Page 5: ...Kgf cm2 24 MPa 3500 psi Required air pressure _________________________ 6 8 Kgf cm2 0 6 0 8 MPa 85 114 psi Maximum production ratio 1 1 ________________________________ 18 Kg min 40 lb min Minimum pro...

Page 6: ...f the elements of the MASTER II series gun For more precise identification see the Components Manual ref NR 00020 ENG 1 Gun block unit 2 Polyol side cartridge unit 3 Isocyanate Side Cartridge Unit 4 B...

Page 7: ...by turning them clockwise The manual valves control the input flow of each product to the chamber and are located on the Coupling Block 2 Connect the air supply pipe to the connector at the rear of th...

Page 8: ...e the Machine Service Manual 9 Completely open the manual valves of each product by turning them anticlockwise 10 Press the blocking device and turn it anticlockwise to leave it in projection mode or...

Page 9: ...Use a cloth dampened in solvent to clean the contact surfaces and the seals of the coupling block 6 Turn the isocyanate cartridge two turns anticlockwise 7 Turn the polyol cartridge two turns anticloc...

Page 10: ...ntral block by turning the locknut anticlockwise Clean the block with gun cleaning solvent 10 Clean the two contact surfaces of the mix chamber PRECAUTION Use wooden or plastic utensils or a brass bru...

Page 11: ...ssure until you are sure that all pressure has been eliminated Use suitable protection when operating maintaining or simply being in the area where the equipment is working This includes but is not li...

Page 12: ...due to breakage or deterioration make sure that they are completely open before mounting on the coupling block that the sphere is lodged inside the valve body If not it could damage the valves at the...

Page 13: ...Manual 2 Completely close the manual valves of each product by turning them clockwise 3 To eliminate the pressure from the gun press the trigger and project with the gun until the projection fan begin...

Page 14: ...der 7 mm 13 Grease all of the components and refit them in the cartridge 14 Screw the isocyanate cartridge unit into its housing until it blocks Make sure it is correctly tightened to avoid product le...

Page 15: ...o pressure until the pressures have been completely eliminated 1 Remove the coupling block 2 Use a cloth dampened with solvent to clean the contact surfaces and the seals of the coupling block 3 Disco...

Page 16: ...inside the handle taking special care not to damage the o rings You will note a certain resistance caused by the interference of the seals with the housing wall 12 Screw down the trigger valve nut unt...

Page 17: ...n the rear of the gun 2 Remove the retention ring positioning the cylinder block using pliers for seeger rings 3 Pull hard on the blocking device to remove the whole unit from the cylinder sleeve Also...

Page 18: ...sing of the plunger Put the cylinder block unit inside the sleeve pressing until it stands out from the insertion groove of the retention ring 12 Fit the retention ring using pliers for seeger rings W...

Page 19: ...sleeve staple to the rear of the gun 3 Remove the retention ring positioning the cylinder block using pliers for seeger rings 4 Pull hard on the blocking device to remove the whole unit from the cylin...

Page 20: ...plied to the gun after performing any cleaning repairs or maintenance work 11 Fit the sleeve staple and fix it with the screw to the rear of the gun 12 Tighten the mix chamber by hand using a spanner...

Page 21: ...__________________________________ 7 Standstill Method _____________________________________________ 10 Maintenance _________________________________________________ 11 Gun block unit and mix chamber...

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