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Master II Gun 

Service Manual 

 

10/21 

2.0 Issue  

Ref. NR-00021-ENG

 

http://www.gamapur.com/

 

 

1. 

Perform  the  Unit  Standstill  Method  with  the  procedure  indicated  in  the  Machine  Service 
Manual. 

2. 

Completely close the manual valves of each product by turning them clockwise. 

3. 

To eliminate the pressure from the gun, press the trigger and project with the gun until the 
projection fan begins to narrow. 

4. 

Press the blocking device and turn it clockwise to leave it in blocking position or mode 

5. 

Remove the coupling block from the gun. Use a cloth dampened with solvent to clean the 
contact surfaces and the seals of the coupling block.  

6. 

Remove  the  non-return  unit,  filter  and  contact  bushing  from  the  polyol  side  in  the  mixing 
block. Clean the unit with gun cleaning solvent.  

7. 

Remove  the  non-return  unit,  filter  and  contact  bushing  from  the  isocyanate  side  in  the 
mixing block. Clean the unit with gun cleaning solvent. 

8. 

Remove  the  filter.  Carefully  clean  the  filter  with  gun  cleaning  solvent,  making  sure  that 
there are no remains of product left in the mesh.  

PRECAUTION:

 To avoid spilling the rest of the product which has accumulated in the 

side cartridges onto the floor, always remove the coupling block and the side cartridges 
on a waste vessel.  

9. 

Remove  the  central  block  by  turning  the  locknut  anticlockwise.  Clean  the  block  with  gun 
cleaning solvent. 

10. 

Clean the two contact surfaces of the mix chamber.  

 

PRECAUTION:

  Use wooden  or  plastic utensils  or  a  brass  brush  for  cleaning.  Do  not 

use metal utensils, which can scratch the contact surfaces. 

11. 

Fit all the components and put the coupling block in the gun. 

12. 

Remove  the  stopper  and  grease  the  mix  chamber  with  the 
greasing pump supplied in  the kit with the gun. This will prevent 
the  cleaning  air  of  the  gun  from  drying  the  ISOCYANATE 
product,  and  will  therefore  prevent  it  from  crystallising  and 
scratching the chamber and the  bushing. Fit all  the components 
and put the coupling block in the gun. 

NOTE:

 The action of greasing the gun at the end of the day will 

avoid maintenance time, as it will not be necessary to dismantle 
the chamber each day to clean it.  

PRECAUTION:

  To  avoid  possible  contamination  by  product  remains  on  the  gun 

components, do not swap Isocyanate parts with Polyol parts. The gun has the isocyanate 
side marked with the letter A.  

If  the  product  hoses  still  have  pressure,  follow  the  Standstill  Method 
indicated in the Machine Service Manual.  

To eliminate the pressure from the hoses with the gun dismantled, put the 
product  inlet  block  in  a  suitable  container,  remain  at  a  careful  distance 
and very carefully, very slowly open the manual valves. With pressure, the 
product will come out of the top side of the coupling block.  

STANDSTILL METHOD 

Summary of Contents for Master II Series

Page 1: ...carefully read all the technical and safety documentation included in this manual Special attention should be paid to the information in order to know and understand the handling and conditions of use...

Page 2: ...ifications of the Product not authorised by HI TECH or due to the use of accessories heating devices pumping equipment and or dispensers that have not been approved or manufactured by HI TECH d The gu...

Page 3: ...on for alerting you on the situations which could cause serious injury if the instructions are not followed A PRECAUTION establishes information which indicates how to avoid damage to the gun and how...

Page 4: ...ovided by your supplier to prevent any possible injury caused by incorrect handling of the raw materials and solvents used in the process Deal with all waste caused according to current regulations To...

Page 5: ...Kgf cm2 24 MPa 3500 psi Required air pressure _________________________ 6 8 Kgf cm2 0 6 0 8 MPa 85 114 psi Maximum production ratio 1 1 ________________________________ 18 Kg min 40 lb min Minimum pro...

Page 6: ...f the elements of the MASTER II series gun For more precise identification see the Components Manual ref NR 00020 ENG 1 Gun block unit 2 Polyol side cartridge unit 3 Isocyanate Side Cartridge Unit 4 B...

Page 7: ...by turning them clockwise The manual valves control the input flow of each product to the chamber and are located on the Coupling Block 2 Connect the air supply pipe to the connector at the rear of th...

Page 8: ...e the Machine Service Manual 9 Completely open the manual valves of each product by turning them anticlockwise 10 Press the blocking device and turn it anticlockwise to leave it in projection mode or...

Page 9: ...Use a cloth dampened in solvent to clean the contact surfaces and the seals of the coupling block 6 Turn the isocyanate cartridge two turns anticlockwise 7 Turn the polyol cartridge two turns anticloc...

Page 10: ...ntral block by turning the locknut anticlockwise Clean the block with gun cleaning solvent 10 Clean the two contact surfaces of the mix chamber PRECAUTION Use wooden or plastic utensils or a brass bru...

Page 11: ...ssure until you are sure that all pressure has been eliminated Use suitable protection when operating maintaining or simply being in the area where the equipment is working This includes but is not li...

Page 12: ...due to breakage or deterioration make sure that they are completely open before mounting on the coupling block that the sphere is lodged inside the valve body If not it could damage the valves at the...

Page 13: ...Manual 2 Completely close the manual valves of each product by turning them clockwise 3 To eliminate the pressure from the gun press the trigger and project with the gun until the projection fan begin...

Page 14: ...der 7 mm 13 Grease all of the components and refit them in the cartridge 14 Screw the isocyanate cartridge unit into its housing until it blocks Make sure it is correctly tightened to avoid product le...

Page 15: ...o pressure until the pressures have been completely eliminated 1 Remove the coupling block 2 Use a cloth dampened with solvent to clean the contact surfaces and the seals of the coupling block 3 Disco...

Page 16: ...inside the handle taking special care not to damage the o rings You will note a certain resistance caused by the interference of the seals with the housing wall 12 Screw down the trigger valve nut unt...

Page 17: ...n the rear of the gun 2 Remove the retention ring positioning the cylinder block using pliers for seeger rings 3 Pull hard on the blocking device to remove the whole unit from the cylinder sleeve Also...

Page 18: ...sing of the plunger Put the cylinder block unit inside the sleeve pressing until it stands out from the insertion groove of the retention ring 12 Fit the retention ring using pliers for seeger rings W...

Page 19: ...sleeve staple to the rear of the gun 3 Remove the retention ring positioning the cylinder block using pliers for seeger rings 4 Pull hard on the blocking device to remove the whole unit from the cylin...

Page 20: ...plied to the gun after performing any cleaning repairs or maintenance work 11 Fit the sleeve staple and fix it with the screw to the rear of the gun 12 Tighten the mix chamber by hand using a spanner...

Page 21: ...__________________________________ 7 Standstill Method _____________________________________________ 10 Maintenance _________________________________________________ 11 Gun block unit and mix chamber...

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