UL INSTALLATION MANUAL
DMC-40x0
Manual Rev. 1.0a
Galil Motion Control, Inc.
270 Technology Way
Rocklin, California
916.626.0101
[email protected]
galil.com
11/2022
Page 1: ...UL INSTALLATION MANUAL DMC 40x0 Manual Rev 1 0a Galil Motion Control Inc 270 Technology Way Rocklin California 916 626 0101 support galil com galil com 11 2022...
Page 2: ...nformation see the DMC 40x0 User Manual found here http galil com downloads manuals and data sheets WARNING Machinery in motion can be dangerous It is the responsibility of the user to design effectiv...
Page 3: ...ing the Controller 7 Wiring Connections 11 Chapter 4 Maintenance 16 Overview 16 Chapter 5 Integrated Components 17 Overview 17 AMP 430x0 D3040 D3020 20 AMP 43240 D3240 22 AMP 43540 D3540 D3520 24 AMP...
Page 4: ...he DMC 40x0 can be used for applications involving jogging point to point positioning vector positioning electronic gearing multiple move sequences contouring and a PVT mode The controller eliminates...
Page 5: ...g IP10 Table 2 1 DMC 40x0 Certifications Environmental Specifications Climatic Conditions Climatic Rating Notes Temperature 0 70 C Operating environment Humidity 20 95 Non condensing Altitude 10000 Fe...
Page 6: ...able 2 3 DMC 40x0 Mass Dimensions Specifications Note Dimensional drawings for each variant of the DMC 40x0 controller can be found in Chapter 3 under the Mounting the Controller section Cabling IO Si...
Page 7: ...log Inputs 10 12 bit ADC 16 bit optional 8 inputs Hall Inputs 0 5 3 channels A B C available per axis Encoder Inputs 12 TTL compatible Single ended or differential Main and Auxiliary inputs available...
Page 8: ...xis Output Compare 0 5 20 Sinking Sourcing 1 output for 1 4 axis models 2 output for 5 8 axis models Error Output 12 20 Sinking Sourcing 1 output Extended IO IO 80 17 0 3 3 4 Sinking Sourcing TTL comp...
Page 9: ...on the controller and verify that the controller received matches the part number of the controller purchased 4 Check and confirm the Molex mating connectors and terminal pins have been shipped along...
Page 10: ...de of the metal enclosure must not be obstructed in order to allow for proper air flow and adequate heat dissipation The dimensions for each form factor of the DMC 40x0 can be found in the Figure 3 1...
Page 11: ...Chapter 3 Installation 8 DMC 40x0 UL Installation Manual Figure 3 2 DMC 4040 C022 I000 D3740 Dimensions Mounting US Customary Units...
Page 12: ...Chapter 3 Installation 9 DMC 40x0 UL Installation Manual Figure 3 3 DMC 4080 with D3040 D3240 D3540 D3547 D3640 D4040 D4140 Dimensions Mounting US Customary Units...
Page 13: ...Chapter 3 Installation 10 DMC 40x0 UL Installation Manual Figure 3 4 DMC 4080 C022 I000 I000 D3740 D3740 Dimensions Mounting US Customary Units...
Page 14: ...also be marked as the disconnect device for the equipment Commissioning Commissioning tests are tests on a device or equipment performed to confirm the correctness of installation and operation These...
Page 15: ...d see 5 12V Output Specifications for more information Using the controller reference power completely bypasses optoisolation and is not recommended for most applications Banks of inputs can be config...
Page 16: ...Chapter 3 Installation 13 DMC 40x0 UL Installation Manual Figure 3 8 ELO Abort and Reset Inputs Figure 3 9 Limit Switch Inputs for Axes A D Figure 3 10 Limit Switch Inputs for Axes E H...
Page 17: ...en DO and Output GND The wiring diagram for Bank 0 is shown in Figure 3 11 and Bank 1 in Figure 3 12 See the I O 44 pin HD D sub Connector for your specific ICM module in Chapter 5 Integrated Componen...
Page 18: ...in wire to the motor phase shield The motor phase drain wire is fastened to Earth ground on the controller box shown in Figure 3 15 For more information on the theory behind electrical noise and its d...
Page 19: ...M During maintenance procedures ensure that all input power to the DMC 40x0 controller is removed Also ensure that cabling connected to the IO and communications is removed from the DMC 40x0 controlle...
Page 20: ...pts DC supply voltages from 20 60 VDC AMP 43240 D3240 750W Trapezoidally Commutated Amplifiers The AMP 43240 4 axis is a trapezoidally commutated transconductance PWM amplifier for driving brushless o...
Page 21: ...ules are enclosed in the metal enclosure of the DMC 40x0 The standard amplifier accepts DC supply voltages from 20 60 VDC SDM 440x0 D4040 D4020 Microstepping Stepper Drives The SDM 44040 4 axis and SD...
Page 22: ...nusoidal Encoder Interpolation Module The ICM 42100 accepts sinusoidal encoder signals instead of digital encoder signals as accepted by the ICM 42000 and the ICM 42200 ICM 42200 I200 Interconnect Mod...
Page 23: ...inductance motors The amplifier offers protection for over voltage under voltage over current short circuit and over temperature Two AMP 43040s can be used in 5 through 8 axis controllers A shunt regu...
Page 24: ...nectors Terminal Pins On board Connector POWER 6 pin Mini Fit Jr Male Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr...
Page 25: ...protection for over voltage under voltage over current short circuit and over temperature Two AMP 43240s can be used in 5 through 8 axis controllers A shunt regulator option is available If higher vo...
Page 26: ...oard Connector POWER 6 pin Mini Fit Jr Male Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Mol...
Page 27: ...Brushed Motors WARNING Do not hot swap the motor power or supply voltage power input connections If the amplifier is enabled when the motor connector is connected or disconnected damage to the amplifi...
Page 28: ...le Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Molex 0444761112 4 pin Mini Fit Jr Female Mo...
Page 29: ...commands Brushless Motors Brushed Motors Stepper Motors 2PB Motors WARNING Do not hot swap the motor power or supply voltage power input connections If the amplifier is enabled when the motor connecto...
Page 30: ...or POWER 6 pin Mini Fit Jr Male Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Molex 044476111...
Page 31: ...s approximately 4 kHz The amplifier will use 12 bit DACs There is an option for 16 bit DACs to increase the current resolution for systems with high feedback gain WARNING Do not hot swap the motor pow...
Page 32: ...ex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Molex 0444761112 4 pin Mini Fit Jr Female Molex 00...
Page 33: ...the motor power or supply voltage power input connections If the amplifier is enabled when the motor connector is connected or disconnected damage to the amplifier can occur Galil recommends powering...
Page 34: ...Male Molex 1716920106 Molex 1720630312 6 pin Mega Fit Female Molex 1720650006 A B C D 4 pin Motor Power Connectors 4 pin Mega Fit Male Molex 1716920104 Molex 1720630312 4 pin Mega Fit Female Molex 17...
Page 35: ...or 1 16 step A two axis version the SDM 44020 is also available WARNING Do not hot swap the motor power or supply voltage power input connections If the amplifier is enabled when the motor connector i...
Page 36: ...Jr Male Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Molex 0444761112 4 pin Mini Fit Jr Fem...
Page 37: ...10 less There are four software selectable current settings 0 5 A 1 A 2 A and 3 A Plus a selectable low current mode reduces the current by 75 when the motor is not in motion No external heatsink is...
Page 38: ...Jr Male Molex 0039012065 Molex 0444761112 6 pin Mini Fit Jr Female Molex 0039310060 A B C D 4 pin Motor Power Connectors 4 pin Mini Fit Jr Male Molex 0039012045 Molex 0444761112 4 pin Mini Fit Jr Fema...
Page 39: ...s for the Ethernet and Serial communication as well as the D Sub connector for the Extended I O The CMB 41012 also contains the 8x2 character LCD For more details refer to the DMC 40x0 User Manual Cha...
Page 40: ...42 12 IO44 I O bit 44 27 IO43 I O bit 43 42 IO45 I O bit 45 13 IO47 I O bit 47 28 IO46 I O bit 46 43 GND Digital Ground 14 N C No Connect 29 IO48 I O bit 48 44 N C No Connect 15 RES Reserved 1 30 3 3...
Page 41: ...elow Baud Rate Jumper 19 2K Baud Rate setting see 368Htable below Firmware Upgrade Jumper UPGD Used to upgrade the controller if the unit becomes unresponsive Master Reset Jumper MRST Master Reset ena...
Page 42: ...es the connections for both Ethernet and Serial communication as well as the 44 pin HD D Sub connector for the Extended I O An 8x2 character LCD screen is used to display the status of each axis or ca...
Page 43: ...42 12 IO44 I O bit 44 27 IO43 I O bit 43 42 IO45 I O bit 45 13 IO47 I O bit 47 28 IO46 I O bit 46 43 GND Digital Ground 14 N C No Connect 29 IO48 I O bit 48 44 N C No Connect 15 RES Reserved 1 30 3 3...
Page 44: ...f jumpered Option Jumper OPT Reserved Motor Off Jumper MO When controller is powered on or reset Amplifier Enable lines will be in a Motor Off state A SH will be required to re enable the motors Baud...
Page 45: ...amplifiers and I O devices The ICM 42000 provides a 15 pin HD D sub connector for the encoders on each axis a 15 pin D sub for analog inputs a 44 pin HD D sub for I O and a 44 pin D sub for the motor...
Page 46: ...ut Compare A D 15 5V 5V 30 5V 5V ICM 42000 I O E H 44 pin HD D Sub Connector Female For DMC 4050 through DMC 4080 controllers only the following signals are available Pin Label Description Pin Label D...
Page 47: ...n is ordered ICM 42000 External Driver E H 44 pin HD D Sub Connector Male For DMC 4050 through DMC 4080 controllers only an additional D Sub connector provides the following signals Pin Label Descript...
Page 48: ...t 13 HALB B Channel Hall Sensor 14 HALC C Channel Hall Sensor 15 5V 5V ICM 42000 Encoder 15 pin HD D Sub Connector BiSS or SSI Option Pin Label Description 1 MI I Index Pulse Input 2 MB B Main Encoder...
Page 49: ...N C No Connect 15 12V 12V Jumper Description for ICM 42000 Jumper Label Function If jumpered Amplifier Enable GND Connect AECOM1 or AECOM2 to Digital Ground 5V Connect AECOM1 or AECOM2 to Controller...
Page 50: ...differential quadrature encoder signals1 The I100 board can provide interpolation for up to four 1 Vpk pk differential sinusoidal encoders resulting in a higher position resolution For more informati...
Page 51: ...D 15 5V 5V 30 5V 5V ICM 42100 I O E H 44 pin HD D Sub Connector Female For DMC 4050 through DMC 4080 controllers only an additional D Sub connector provides the following signals Pin Label Descriptio...
Page 52: ...n is ordered ICM 42100 External Driver E H 44 pin HD D Sub Connector Male For DMC 4050 through DMC 4080 controllers only an additional D Sub connector provides the following signals Pin Label Descript...
Page 53: ...ain Encoder Input 9 AA A Aux Encoder Input 10 HALA A Channel Hall Sensor 11 AA A Aux Encoder Input 12 AB B Aux Encoder Input 13 HALB B Channel Hall Sensor 14 HALC C Channel Hall Sensor 15 5V 5V ICM 42...
Page 54: ...ICM 42200 uses 26 pin HD D sub connectors for each axis that includes encoder limit home and motor command signals Other connectors include a 44 pin HD D sub for digital I O and a 15 pin LD D sub for...
Page 55: ...5V 5V 30 5V 5V ICM 42200 DMC 40x0 I O E H 44 pin HD D Sub Connector Female For DMC 4050 through DMC 4080 controllers only an additional D Sub connector provides the following signals Pin Label Descri...
Page 56: ...option is ordered 2 Negative differential step and direction outputs when STEP option is ordered 3 Hall inputs when ordered with a Galil internal trapezoidal amplifier Otherwise tied to ground in stan...
Page 57: ...t 4 12 AI6 Analog Input 6 13 AI8 Analog Input 8 14 N C No Connect 15 12V 12V Jumper Description for ICM 42200 Jumper Label Function If jumpered Q and P 1 Sink Source Selection 2 Sink Source Selection...
