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2/18 REV 2/23

 

 

GB808HVB INSTALLATION TOOL

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB808HVB

Page 1: ...OLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gage...

Page 2: ...ns 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 How to use the GB808 Series Power Unit 9 Maintenance Troubleshooting and Hydrauli...

Page 3: ...ve goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects...

Page 4: ...er installation tools When the GB808 is properly configured with the correct installation tool it is capable of installing 3 32 2 38mm 1 4 6 35mm fasteners It is designed specifically to improve on th...

Page 5: ...INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Vacuum Inlet Hydraulic Outlet Air Inlet Pintail Evacuation Air Outlet Spent Pintail Collection Hanging Lever for Tool Regulator Oil Reservoir Cap Image may...

Page 6: ...weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS...

Page 7: ...to the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the...

Page 8: ...s disconnect air supply when tool is not in use to prevent accidental start up CAUTION Do not use beyond the design intent The powerunit is shipped with a red plastic plug in the air inlet connector T...

Page 9: ...rs clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connection...

Page 10: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CL...

Page 11: ...uce air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material befor...

Page 12: ...y occur if power source is not disconnected WARNING Excessivecontactwithhydraulicoilandlubricantsmustbeavoided Seesafetydatasheetdocumentsforallapplicablematerials WARNING When operating repairing or...

Page 13: ...13 2 18 REV 2 23 GB808HVB INSTALLATION TOOL OVERHAUL BOOSTER ASSEMBLY...

Page 14: ...14 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT BOOSTER ASSEMBLY GB808HVB POWER UNIT QUICK EXHAUST VALVE...

Page 15: ...15 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VALVE ASSEMBLY GB808HVB POWER UNIT REGULATOR ASSEMBLY...

Page 16: ...16 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT GB808HVB POWER UNIT...

Page 17: ...17 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VACUUM BOTTLE ASSEMBLY GB808HVB POWER UNIT FRAME ASSEMBLY...

Page 18: ...ERTIES Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire exposed...

Page 19: ...19 2 18 REV 2 23 GB808HVB INSTALLATION TOOL This page intentionally left blank...

Page 20: ...RADE MARK OF HENKEL CORPORATION HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUST...

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