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2/18 REV 2/23

 

 

GB808HVB INSTALLATION TOOL

 

 

HOW TO USE THE GB808 SERIES POWER UNIT

 

The GB808 series pneudraulic pump is designed to work in conjunction with Gage Bilt

s split handle (SHA) or split riveter (SRA) fastener 

installation tools.

 

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing and foot protection be worn during operation. 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

      based on their application. 

 

 

 

 

● 

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 

● 

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

 

● 

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

● 

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

.

 

 

 

 

● 

Do not use with any unapproved installation tool

.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

 

 

CAUTION: 

Do not use beyond the design intent.

 

Images may not reflect actual tool or fastener

 

Blind Fasteners

 

 

1.

 

Insert fastener into workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle.

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1 

-

 4.

 

 

Summary of Contents for GB808HVB

Page 1: ...OLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gage...

Page 2: ...ns 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 How to use the GB808 Series Power Unit 9 Maintenance Troubleshooting and Hydrauli...

Page 3: ...ve goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects...

Page 4: ...er installation tools When the GB808 is properly configured with the correct installation tool it is capable of installing 3 32 2 38mm 1 4 6 35mm fasteners It is designed specifically to improve on th...

Page 5: ...INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Vacuum Inlet Hydraulic Outlet Air Inlet Pintail Evacuation Air Outlet Spent Pintail Collection Hanging Lever for Tool Regulator Oil Reservoir Cap Image may...

Page 6: ...weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS...

Page 7: ...to the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the...

Page 8: ...s disconnect air supply when tool is not in use to prevent accidental start up CAUTION Do not use beyond the design intent The powerunit is shipped with a red plastic plug in the air inlet connector T...

Page 9: ...rs clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connection...

Page 10: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CL...

Page 11: ...uce air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material befor...

Page 12: ...y occur if power source is not disconnected WARNING Excessivecontactwithhydraulicoilandlubricantsmustbeavoided Seesafetydatasheetdocumentsforallapplicablematerials WARNING When operating repairing or...

Page 13: ...13 2 18 REV 2 23 GB808HVB INSTALLATION TOOL OVERHAUL BOOSTER ASSEMBLY...

Page 14: ...14 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT BOOSTER ASSEMBLY GB808HVB POWER UNIT QUICK EXHAUST VALVE...

Page 15: ...15 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VALVE ASSEMBLY GB808HVB POWER UNIT REGULATOR ASSEMBLY...

Page 16: ...16 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT GB808HVB POWER UNIT...

Page 17: ...17 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VACUUM BOTTLE ASSEMBLY GB808HVB POWER UNIT FRAME ASSEMBLY...

Page 18: ...ERTIES Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire exposed...

Page 19: ...19 2 18 REV 2 23 GB808HVB INSTALLATION TOOL This page intentionally left blank...

Page 20: ...RADE MARK OF HENKEL CORPORATION HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUST...

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