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2/18 REV 2/23

 

 

GB808HVB INSTALLATION TOOL

 

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and foot protection be worn during operation. 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

      based on their application.

 

 

 

 

 ●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 ●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

                          

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

                   

●  

Ensure Do not use as a hammer to force fasteners into holes or otherwise abuse tool.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

CAUTION:

 

Do not use beyond the design intent.

 

 

The powerunit is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4 

-

 18 NPT female pipe thread to 

accept end

-

user air hose fitting. The powerunit comes with oil and is ready to use.

 

 

  

1.  See installation tool manual for complete set up installation instructions.

 

HOW TO SET

-

UP THE GB808 SERIES POWER UNIT

 

Images may not reflect actual tool

 

Open oil reservoir cap & 

 

fill reservoir

 

hydraulic 

 

oil reservoir

 

PULL/RETURN 

Booster Assembly

 

Four

-

Way Valve

 

Air flow pushes booster assembly 

piston back to RETURN position

 

Incoming Plant Air

 

90 PSI (6.2 bar) Min.

 

Pintail  Collection bottle

 

Connect pintail evacuation

 

tube to tool

 

Pintails extracted from tool and 

col-

lected in collection bottle

 

Connect hydraulic line to tool

 

Hydraulic oil flows from booster

 

assembly thru hydraulic line into 

tool

 

Tool rests on hook when not in use, 

shutting off air flow to vacuum

 

Air flow pushes booster assembly 

piston forward to PULL position

 

Air Filter/Regulator

 

Air flows from tool and into

 

four

-

way valve when actuator 

depressed. When actuator is 

released, four

-

way valve 

spring returns

 

Connect air line to tool

 

direction of 

PULL 

 

pressurization

 

direction of RETURN

 

pressurization

 

Air flows from regulator and 

into tool

 

When actuator in tool is released, 

return pressure begins air flow from 

four

-

way valve thru valve on front of 

powerunit and into vacuum regulator

 

Summary of Contents for GB808HVB

Page 1: ...OLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gage...

Page 2: ...ns 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 How to use the GB808 Series Power Unit 9 Maintenance Troubleshooting and Hydrauli...

Page 3: ...ve goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects...

Page 4: ...er installation tools When the GB808 is properly configured with the correct installation tool it is capable of installing 3 32 2 38mm 1 4 6 35mm fasteners It is designed specifically to improve on th...

Page 5: ...INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Vacuum Inlet Hydraulic Outlet Air Inlet Pintail Evacuation Air Outlet Spent Pintail Collection Hanging Lever for Tool Regulator Oil Reservoir Cap Image may...

Page 6: ...weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS...

Page 7: ...to the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the...

Page 8: ...s disconnect air supply when tool is not in use to prevent accidental start up CAUTION Do not use beyond the design intent The powerunit is shipped with a red plastic plug in the air inlet connector T...

Page 9: ...rs clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connection...

Page 10: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CL...

Page 11: ...uce air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material befor...

Page 12: ...y occur if power source is not disconnected WARNING Excessivecontactwithhydraulicoilandlubricantsmustbeavoided Seesafetydatasheetdocumentsforallapplicablematerials WARNING When operating repairing or...

Page 13: ...13 2 18 REV 2 23 GB808HVB INSTALLATION TOOL OVERHAUL BOOSTER ASSEMBLY...

Page 14: ...14 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT BOOSTER ASSEMBLY GB808HVB POWER UNIT QUICK EXHAUST VALVE...

Page 15: ...15 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VALVE ASSEMBLY GB808HVB POWER UNIT REGULATOR ASSEMBLY...

Page 16: ...16 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT GB808HVB POWER UNIT...

Page 17: ...17 2 18 REV 2 23 GB808HVB INSTALLATION TOOL GB808HVB POWER UNIT VACUUM BOTTLE ASSEMBLY GB808HVB POWER UNIT FRAME ASSEMBLY...

Page 18: ...ERTIES Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire exposed...

Page 19: ...19 2 18 REV 2 23 GB808HVB INSTALLATION TOOL This page intentionally left blank...

Page 20: ...RADE MARK OF HENKEL CORPORATION HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUST...

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