background image

14

 

REV 7/22

 

 

GB754SH

-

CB S/N: 1001 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

OVERHAUL

 

 

WARNING

Only qualified and trained personnel shall perform overhaul. 

 

 

WARNING

Personnel must read and understand all warnings and cautions. 

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

 wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power 

 

 source is not disconnected.

 

 

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. (See safety data sheet documents for all 

 

 

 applicable materials).

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or 

 

 rear of tool when installing fastener. 

 

 

 

 

WARNING: 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).

 

 

WARNING: 

Depress actuator assembly

-

air (704130) and disconnect from air, with the piston in the rear position, before overhaul. 

 

 

 

Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assembly 

 

 

downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assembly.

 

Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of 

Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.

 

 

The disassembly and re

-

assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs. 14

-

18. 

Use extreme care during disassembly and re

-

assembly not to mar or nick any smooth surface that comes in contact with seals. Before 

installing seals, always apply a good lubricant, such as Lubriplate®, to the surfaces.

 

 

Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring, 

excessive wear or damage.

 

Note: 

 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

• 

It is recommended that service tool kit (GB754SHTK) (see below) be used to facilitate overhaul.

 

• 

Use of SERVICE KIT (754002), which contains a complete set of o'rings, back

-

up rings, screws, washers and 

gasket, can achieve a complete overhaul.

 

Part No.

Description

A-1395

Piston Rod Wrench

704151

Power Cylinder Tool Assembly

704150

Packing Plug Wrench Assembly

704153

Air Bleeder Assembly

704152

Seal Guide

744251

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

S1178

Valve Extractor

745263

Fill Bottle (Large)

204330

Seal Guide

745304

Wrench

731163

Bleeder Bottle

GB754SHTK Service Tool Kit

TOOL DISPOSAL

 

1.

 

When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet.

 

  

 

2.

 

Disassemble tool and remove all rubber o

rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except rubber 

o

rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with the material safety datasheet. 

 

Summary of Contents for GB754SH-CB

Page 1: ...YOU GB754SH CB ORIGINAL INSTRUCTIONS S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solution...

Page 2: ...nd Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB754SH CB 8 How to use the GB754SH CB 9 Maintenance and Hydraulic Thread Preparation 10...

Page 3: ...curred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty...

Page 4: ...d assembly when held in hand weighs 2 1 4 lbs 1 02 kg The entire split handle installation tool weighs 10 1 2 lbs 4 76 kg It has a 460 11 68 mm fastener setting stroke The GB754SH CB split handled ins...

Page 5: ...ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Collection Bottle Air Inlet Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle S...

Page 6: ...equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged...

Page 7: ...ad cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener in...

Page 8: ...ING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNIN...

Page 9: ...on and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on the...

Page 10: ...hat hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See hydr...

Page 11: ...for o ring S832 Do not overfill causing oil to go in air passage hole 3 Install o ring S832 gasket 745124 button head cap screws A 928 and manifold handle 745303 to handle assembly 744129 keeping hyd...

Page 12: ...bbles Leave piston 745310 in FRONT position Dim A 7 Disconnect air supply Remove air bleeder assembly from side hole marked 1 on head cylinder 745366 and replace button head cap screw 402482 and stat...

Page 13: ...or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN THE ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 O...

Page 14: ...riplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utiliz...

Page 15: ...ctuator lever assembly 704343 and pin slotted 400608 2 Insert a 5 8 open end wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unth...

Page 16: ...6 After removal of air piston assembly 744121 slide piston rod assembly 745347 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug...

Page 17: ...17 REV 7 22 GB754SH CB S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 REV 7 22 GB754SH CB S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...unds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the...

Page 20: ...S 5mm MGP5 2581 23 MGP5 2581 48 MGP5 204C 25OS MGP5 204D 30OS MGP5 204C 34OS 6mm MGP6 2581 23 MGP6 2581 48 MGP6 204C 25OS MGP6 204D 30OS MGP6 204C 34OS 8mm MGP8 2581 23 MGP8 2581 48 3 16 MG06 745 24 M...

Page 21: ...arately Adapter Assembly 745751 Adapts all offset 713 and 752 series noses Sold Separately Catcher Bag Stem 756610 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold S...

Page 22: ...2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB754SR Stroke 460 11 68 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 8 2...

Page 23: ...23 REV 7 22 GB754SH CB S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...plit System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADE MARK OF FISKE BRO...

Reviews: