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REV. 2/14 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic fluid may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power

 

before 

performing any maintenance

 

to any tool or nose 

assembly.

 

Ensure

 

that all connections are proper 

and

 

there are no visible leaks from tool

 

or hoses 

before connecting to power. 

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a regular 

daily basis for damage or wear.  Any repair should 

be done by qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar)., except where noted. 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

 

WARNINGS: 

 

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

 

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

Summary of Contents for GB752SR

Page 1: ... BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB752SR INSTALLATION TOOL ...

Page 2: ...ted No Hazards Found 7 12 180 9mm 4 51 114 5mm 1 25 31 8mm 1 25 Ø 31 8mm 4 11 104 4mm 3 88 98 6mm 5 07 128 7mm 4 15 105 4mm 1 40 31 8mm 1 84 46 7mm 1 94 Ø 49 3mm 1 36 34 5mm 1 92 48 8mm 9 80 TABLE OF CONTENTS Description Page Warnings 3 Principle of Operation 4 How to use the GB752SR 5 Description Maintenance and Hydraulic Thread Preparation 6 Filling and Bleeding 7 Troubleshooting 8 Overhaul Disa...

Page 3: ...om fasteners and installed materials Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be m...

Page 4: ...the head cylinder ass y causing the piston to move to the rear of the head cylinder ass y The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever ass y is released Air pressure is then built up inside of the handle causing the valve spool ass y to return to its original position a...

Page 5: ... A 249 and screw in your air fitting 2 Attach Deflector 752122 to rear of Head Cylinder Assembly 752124 WARNING ROTATE DEFLECTOR AWAY FROM OPERATOR AND OTHER PERSONS WORKING IN THE VICINITY 3 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 psi 6 2 bar is recommended and cycle tool a few times by depressing and releasing lever ass y 724017 Clean dry air is...

Page 6: ...s below 1 Disconnect tool vacuum line if equipped 2 Point nose assembly into oil as shown 3 Cycle tool 8 10 times and wipe dry CLEANING AND LUBRICATING PROCEDURE MAINTENANCE WARNING Excessive contact with hydraulic fluid and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions The performance of any tool depends upon good maintenance practic...

Page 7: ... Rest head cylinder ass y 752124 over a small bucket or can Completely fill fill bottle ass y 745163 6 Connect fill bottle ass y 745163 to manifold handle 744303 hole marked 2 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 7 In one continuous squeeze force fluid into manifold handle 744303 until oil starts to flow from bleeder hole marked 4 on manifold head as...

Page 8: ...IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stems lodged side by side in the follower Disassemble remove stems and reassemble c Incorrect follower OVERHAUL The disassembly and re assembly procedure can be accomplished by utilizing the following in...

Page 9: ...0 BACK UP RING 204304 SWIVEL ASSEMBLY A 663 HANGER 703563 HOSE GUARD NOT SHOWN 402482 B H C S S572 STAT O SEAL S572 STAT O SEAL 2 402482 BUTTON HEAD CAP SCREW 2 744303 MANIFOLD HANDLE S1181 BARBED FITTING 2 A 144 HOSE CLAMP 2 704305 AIR LINE 204304 SWIVEL ASSEMBLY INCLUDES 401080 403764 400061 SOCKET HEAD CAP SCREW 2 400066 SOCKET HEAD CAP SCREW 2 724017 LEVER ASSEMBLY A 336 HYDRAULIC HOSE 744306 ...

Page 10: ...4138 through the packing plug 704118 Attach air piston ass y 704121 and flexlock nut 400559 torque flexlock nut to 40 inch lbs With the piston rod ass y 704138 in the down position fill oil passage on top of handle with automatic transmission fluid Dexron III or equivalent when looking at top of handle the oil passage is the hole that has a counterbore for o ring S832 Re place gasket 704129 and o ...

Page 11: ...ndergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combustible absorbe...

Page 12: ...54RA 3N 751 43OS 1 8 4CEA 751 23 4CEA 352 61 45CEA 751B 54RA 4CEA 751 43OS 5 32 5CEA 751 23 5CEA 352 61 45CEA 751B 54RA 5CEA 751 43OS 3 16 6CEA 751 23 6CEA 352 61 6CEA 751C 54RA 6CEA 751 43OS 3 32 3N 751 23 3N 352 61 3N 751B 54RA 3N 751 43OS 1 8 4CES 751 23 4CES 352 61 45CES 751B 54RA 4CES 751 43OS 5 32 5CES 751 23 5CES 352 61 45CES 751B 54RA 5CES 751 43OS 3 16 6CES 751 23 6CES 352 61 6CES 751C 54...

Page 13: ... type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 Months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATIONLOCTITE IS A REGISTERED TRADEMARK OF HENKEL...

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