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REV 3/23

 

 

GB743SHAVT

 

 

HOW TO SET

-

UP THE GB743RAVT

 

USER  QUICK

 

DISCONNECT FITTING

 

A

-

204 RED SHIPPING PLUG

 

AIR OUTLET

 

A

-

1291

 

REGULATOR

 

 

 

 

 

The powerunit is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4 

-

 18 NPT female pipe thread to 

accept end

-

user air hose fitting. The tool & powerunit comes with oil and is ready to use.

 

 

  

1.  Remove red plastic shipping plug from the regulator (A

-

1291) (air inlet ) and screw in your quick disconnect (air) fitting. 

 

 

 

2.  Open cap on top of oil reservoir and fill with AW

-

32 oil or equivalent to approximately 3/4 full, if required.

 

 

 

3.  Connect the installation tools hydraulic line, air line and vacuum line to powerunit. (Make sure all connections are secure).

 

 

  4.

  

Connect clean dry air supply using 

1/2” (12.7 

mm) air line min. Set air pressure to 90 

-

 100 P.S.I. (6.2 

-

 6.9 bar) Max. on (A

-

1291) regulator.

 

 

  5.

  

Cycle tool five times.

 

 

  6.

  

Disconnect air supply.

 

 

  7.

  

Attach nose assembly. (Apply Vibra

-

tite® pt. #405125 to all threads on nose assembly and allow it to set 20 minutes prior to assembly).

 

 

  8.

  

Reconnect air supply.

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

                                   mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

      based on their application.

 

 

 

                     ●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

    moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 ●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

                   

●  

Do not use as a hammer to force fasteners into holes or otherwise abuse tool.

 

 

WARNING: 

 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

  

Do not use beyond the design intent.

 

GB808V Powerunit

 

(Image may not reflect actual tool)

 

HYDRAULIC OUTLET

 

HYDRAULIC LINE 

FROM TOOL

 

AIR LINE FROM TOOL

 

VACUUM TUBE FROM 

TOOL INTO FITTING

 

1/2” (12.7 

mm)

 

  AIR HOSE

 

AIR INLET

 

Summary of Contents for GB743SHAVT

Page 1: ...ABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ORIG...

Page 2: ...6 Principle of Operation 7 How to set up the GB743SHAVT 8 How to use the GB743SHAVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 Parts Li...

Page 3: ...acing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejectio...

Page 4: ...plit system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 5 lbs 1 6 kg The GB743SHAVT pneumatic hydraulic split handle installation to...

Page 5: ...5 REV 3 23 GB743SHAVT DESCRIPTION OF FUNCTIONS Lever Lanyard Assembly Head Cylinder Assembly Handle Assembly Hydraulic PULL Hanger Air Lines Image may not reflect actual tool...

Page 6: ...e inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working order wh...

Page 7: ...the piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When the a...

Page 8: ...autions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific...

Page 9: ...risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving pa...

Page 10: ...o assure there are no leaks during use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reduci...

Page 11: ...refill when required Do NOT drain reservoir below minimum 8 On last cycle of oil hold lever 704345 down Install button head cap screw 402482 and stat o seal S572 prior to releasing the lever 704345 an...

Page 12: ...eral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper pintail...

Page 13: ...low it to set 20 minutes prior to assembly See proper data sheet for further instructions OVERHAUL WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read and u...

Page 14: ...fastened to the tool before using HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever from handle assembly 700343 2 Remove pin f...

Page 15: ...15 REV 3 23 GB743SHAVT PARTS LIST EVACUATION TUBING SOLD SEPARATELY SEE CHART PG 17...

Page 16: ...16 REV 3 23 GB743SHAVT HOW TO ASSEMBLE EVACUATION TUBE VACUUM SEE TABLE 1 ON PG 17...

Page 17: ...3 18V 4 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 4 13476 703415 703596 703626 A 217 3 16 6CES 6CES 743 24V 3 13477 703401 703589 703626 A 217 1 4 8CES 8CES 743 24V 3 13469 703401 703632...

Page 18: ...s 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other models dimensions weights contact Gage Bilt WEIGHT 40 lbs 18 1 HEIGHT 16 5 419 1 mm...

Page 19: ...ion tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tool V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUATION TUBE TOOL...

Page 20: ...20 REV 3 23 GB743SHAVT GB743 Stroke 900 22 86 mm Hand held weight 6 25 lbs 2 83 kg Entire tool weight 6 25 lbs 2 83 kg Pull load 4 000 lbs 17 79 kN Alternative Styles Sold Separately Standard Tool...

Page 21: ...s 17 79 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB743SH Stroke 900 22 86 mm Hand held weight 2 25 lbs 1 02 kg Entire too...

Page 22: ...HAVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Exten...

Page 23: ...23 REV 3 23 GB743SHAVT This page intentionally left blank...

Page 24: ...LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Gage Bilt offers a wide selection of standard and custom kits tailored...

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