background image

 

REV. 6/23

 

14

 

GB734SRVT5 INSTALLTION TOOL

 

SN#1002 AND ABOVE

 

 

OVERHAUL

 

 

WARNING

Only qualified and trained personnel shall perform overhaul.

 

 

WARNING

Personnel must read and understand all warnings and cautions.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

 wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power 

 

 source is not disconnected.

 

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. (See safety data sheet documents for all 

 

 

 applicable materials).

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or rear 

 

                                     of tool when installing fastener.

 

 

 

 

WARNING: 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 5,000 psi. (344.8 bar) working pressure.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).

 

 

WARNING: 

Depress actuator assembly

-

air (704130) and disconnect from air, with the piston in the rear position, before overhaul. 

 

 

             Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assembly 

 

             downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assembly.

 

Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of 

Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.

 

 

The disassembly and re

-

assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs. 14 

-

 18. 

Use extreme care during disassembly and re

-

assembly not to mar or nick any smooth surface that comes in contact with seals. Before 

installing seals, always apply a good lubricant, such as Lubriplate®, to the surfaces.

 

 

Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring, 

excessive wear or damage.

 

 

Note:

 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

• 

It is recommended that service tool kit (GB740SHTK) (see below) be used to facilitate overhaul. 

 

• 

Use of SERVICE KIT (734016), which contains a complete set of o'rings, back

-

up rings and screws, can achieve a 

complete overhaul.

 

TOOL DISPOSAL

 

1.

 

When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet.

 

 

2.

 

Disassemble tool and remove all rubber o

rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except rubber 

o

rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with the material safety datasheet.

 

Part No.

Description

704149

Piston Rod Wrench Assembly

704151

Power Cylinder Tool Assembly

704150

Packing Plug Wrench Assembly

704152

Seal Guide

704153

Air Bleeder Assembly

744251

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

S1178

Valve Extractor

745263

Fill Bottle (Large)

204330

Seal Guide

GB740SHTK Service Tool Kit Includes:

Summary of Contents for GB734SRVT5

Page 1: ...YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA INSTALLATION TOOL GB734SRVT5...

Page 2: ...ngs 6 Principle of Operation 7 How to set up the GB734SRVT5 8 How to use the GB734SRVT5 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Reg...

Page 3: ...airing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing o...

Page 4: ...entire split handle installation tool weighs 6 75 lbs 3 06 kg It has a 1 090 27 69 mm fastener setting stroke The GB734SRVT5 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar with 9...

Page 5: ...ON OF FUNCTIONS Evacuation Tube Air Hose Hydraulic Hose Actuator Lever Assembly Vacuum Regulator Actuator Assembly air Image may not reflect actual tool Air Inlet Bleeder Screw Bleeder Screw Hanger He...

Page 6: ...lace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in goo...

Page 7: ...n forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also movin...

Page 8: ...ST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or...

Page 9: ...on Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal i...

Page 10: ...eder assembly 704153 on a weekly basis or as needed See Filling and Bleeding procedures pgs 11 12 SEE TROUBLESHOOTING PG 13 AND OVERHAUL PGS 14 16 FOR FURTHER GUIDANCE CLEANING AND LUBRICATING PROCEDU...

Page 11: ...r 743131 When looking at the top of the handle assembly 744129 the oil passage is the hole that has a counterbore for o ring S832 Do not overfill causing oil to go in air passage hole 3 Re install gas...

Page 12: ...tool to air supply and cycle tool ten times holding the actuator assembly air 704130 down for 2 3 seconds between cycles to remove any air from the tool 4 Disconnect air supply Remove air bleeder ass...

Page 13: ...ommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN N...

Page 14: ...late Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Page 15: ...uator lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove...

Page 16: ...49 down into top of power cylinder 743131 and into the hex of piston rod assembly 744136 While holding the piston rod wrench assembly 704149 remove flexlock nut 400559 using a 7 16 socket wrench or an...

Page 17: ...REV 6 23 17 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE PARTS LIST...

Page 18: ...REV 6 23 18 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE PARTS LIST...

Page 19: ...d when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the rele...

Page 20: ...REV 6 23 20 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE SEE TABLE 1 ON PG 21 HOW TO ASSEMBLE EVACUATION TUBE VACUUM See pg 13 on how to clean vacuum...

Page 21: ...E STRUCTURAL RIVET MONOBOLT RIVET COUNTERSUNK HEAD SERRATED STEM STRUCTURAL RIVET SEE NOTE 1 3 16 1 4 2 PLASTIC SPLIT RIVET OPEN END RIVET NON STRUCTURAL AVEX MAGNA LOK MAGNA BULB HEMLOK KLAMP TITE BU...

Page 22: ...ATIONS Pistol Grip SHA All SRA and SHA tools require a powerunit to operate Please contact GAGE BILT for more information Inline SRA Description Image may not reflect actual tool Pistol Grip Inline Pi...

Page 23: ...REV 6 23 23 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE This page intentionally left blank...

Page 24: ...ON TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC VIBRA TITE IS A REGISTERED TRADEMARK OF OAKLAND CORPORATION Gage Bilt offers a...

Reviews: