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6/11 Rev. 9/14 

GB704 S/N: 3213 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

SAFETY WARNINGS 

GENERAL SAFETY RULES: 

 

1.  For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the  

  assembly power tool for non-threaded mechanical fasteners. 
2. Only qualified and trained operators should install, adjust or use the assembly power 
  tool for non threaded mechanical fasteners. 
3. Do not modify this assembly power tool for non-threaded mechanical fasteners. Modi-

fications can reduce effectiveness of safety measures and increase the risks to the 
operator. 

4. Do not discard safety instructions; give them to the operator. 
5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been 

damaged. 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 
marking labels when necessary. 

 7

Air under pressure can cause severe injury. 

 8

Always shut off air supply, drain hose of air pressure and disconnect tool from air 
supply when not in use, before changing accessories or when making repairs. 

 9

Never direct air at yourself or anyone else. 

 10

Whipping hoses can cause severe injury. Always check for damage or loose hoses 

and fittings. 

11

Cold air shall be directed away from hands. 

12

Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whipcheck safety cables shall be used to safeguard against possible 
hose-to-tool or hose-to-hose connection failure. 

13

Do not exceed the maximum air pressure stated on the tool or manual. 

14

Never carry an air tool by the hose. 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS: 
 

1

Air under pressure can cause severe injury. 

2

Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs. 

3

Never direct air at yourself or anyone else. 

4

Whipping hoses can cause severe injury. Always check for damage or loose hoses 

and fittings. 

5

Cold air shall be directed away from hands. 

6

Whenever universal twist couplings (claw couplings) are used, lock pins shall be in-

stalled and whipcheck safety cables shall be used to safeguard against possible hose
-to-tool or hose-to-hose connection failure. 

7

Do not exceed the maximum air pressure stated on the tool or manual. 

8

Never carry an air tool by the hose. 

 

PROJECTILE HAZARDS: 
 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories. 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high-velocity projectiles. 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use. 

4. The risk to others should also be assessed at this time. 
5. Ensure that the workpiece is securely fixed. 
6. Check that the means of protection from ejection of fastener and/or stem is in place 
  and operative (such as the deflector). 
7. Forcible ejection of the mandrel from the front of the nose assembly is possible. 

OPERATING HAZARDS: 
 

1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, 
  cuts, abrasions and heat. Wear suitable gloves to protect hands. 
2. Operators and maintenance personnel shall be physically able to handle the bulk, 
  weight and power of the tool. 
3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available. 

4. Maintain a balanced body position and secure footing. 
5. Release the start-and-stop device in the case of interruption of energy supply. 
6. Use only lubricants recommended by the manufacturer. 
7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool. 

8. If the tool is fixed to a suspension device, make sure that fixation is secure. 
9. Beware of the risk of crushing or pinching if nose equipment is not fitted. 
10. Due to the tool weight, it is recommended safety shoes be worn during operation. 
11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 
 

prolonged use is expected. 

 

 

REPETITIVE MOTIONS HAZARDS: 
 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body. 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 
should change posture during extended tasks; this can help avoid discomfort and 
fatigue. 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 
  throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 
  signs should not be ignored. The operator should tell the employer and consult a 
  qualified health professional. 
 

 

ACCESSORY HAZARDS: 
 

1. Disconnect tool from energy supply before changing the nose assembly or accessory. 
2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories. 

 

 

WORKPLACE HAZARDS: 
 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 
hose. 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines. 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power. 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 
  damaged by the tool. 
 

 

NOISE HAZARDS: 
 

1.  Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-
fore, risk assessment and the implementation of appropriate controls for these haz-
ards are essential. 

2. Appropriate controls to reduce the risk may include actions such as damping materials 
  to prevent workpieces from “ringing”. 
3. Use hearing protection in accordance with employer's instructions and as required by 
  occupational health and safety regulations. 
4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners 
  as recommended in the instruction handbook, to prevent an unnecessary increase in 
  the noise level. 
5. Select, maintain and replace the consumable/inserted tool as recommended in the 
  instruction handbook, to prevent an unnecessary increase in noise. 
6. If the power tool has a silencer, always ensure that it is in place and in good working 
  order when the power tool is being operated. 
 
 

VIBRATION HAZARDS: 
 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 
  the hands and arms. 
2. Wear warm clothing when working in cold conditions and keep your hands warm and 
  dry. 
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 
  hands, stop using the assembly power tool for non-threaded mechanical fasteners, 
  tell your employer and consult a physician. 
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 
  can then be used to support the tool. 
 
 

 

WARNINGS 

Must be understood to avoid severe  

 

 

 

personal injury.

 

 

 

CAUTIONS 

show conditions that will damage equip-

 

 

ment and/or structure.

 

 

Notes 

are reminders of required procedures. 

 

TERMS AND SYMBOLS 

- Product complies with requirements 

- Hearing protection and eye protection 

 

- Read manual prior to using equipment  

Summary of Contents for GB704

Page 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...g 7 Overhaul Disassembly and Parts Lists 8 10 DEXRON III Oil Safety Data 11 Nose Assembly Selection Chart 12 EU Conformity and Warranty 13 SPECIFICATIONS Hand Held Weight 4 30 lbs 1 95 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Max Air consumption 3 9 CFM at 20 Cycles a minute Hydraulic Oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 540 13 72 mm Rated pull load 3 300 lb...

Page 3: ...e case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the...

Page 4: ...iston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is ...

Page 5: ...g from Swivel A 249 and screw in your air fitting 2 Attach Deflector 200232 to rear of Head Cylinder Assy 704108 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing actuator lever assy 7043...

Page 6: ... these minimal requirements for service and care will extend the life of your tool Only use a clean dry air supply set at 90 100 p s i 6 2 6 9 bar Max equipped with a filter regulator to prevent wear Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals and nose assembly data sheets prior to operating tools Keep nose assemblies...

Page 7: ... 704153 and connect tool to air line cycle ten times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assy 704153 install button head cap screw 402482 and stat o seal S572 on head cylinder assy 704108 and torque to 40 inch lbs Reconnect air and cycle tool 10 more times Check tool stroke we recommend using dail calipers Subtract dim A from dim B If strok...

Page 8: ...ed that tool kit GB704TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Service Kit 704033 which contains a complete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench 704150 Packing Plug Wrenc...

Page 9: ...rdance with applicable regulations Remove end cap 704112 Push against threaded end of piston 704507 to slide it out of head cylinder assy 704108 Be careful not to damage threads or cause burrs on polished piston surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the button head cap screws A 928 uniformly to 40 inch lbs...

Page 10: ... power cylinder 751131 To reassemble the handle assy 704132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 and torque flex...

Page 11: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possibl...

Page 12: ...RA 5A 715 40OS 1 3 16 6A 704A 16 6A 704 54RA 6A 715 40OS 1 8 32 GS8 704 16 GS8 704 54RA GS8 715 40OS 1 1 715 SERIES NOSE ASSEMBLIES REQUIRE 704001 ADAPTER 2 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 3 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL EXTENDS FROM THE TOOL I E 20 2 0 INCHES CHERRYMAX and MBC are registered trademarks of Cherry Aerospace Fasteners NUT PLATE RIVETS MS20600 SERIES...

Page 13: ...or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEX...

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