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6/11 Rev. 9/14 

GB704 S/N: 3213 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

OVERHAUL 

 

WARNING

Disconnect tool from its air source before performing overhaul.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a regular daily basis for 

 

damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection.  Do not look in Front of tool or 

 

rear of tool when installing fastener. 

 

 

WARNING:  

Depress lever assy and disconnect from air, with the piston in the rear position, before overhaul.  

 

 

Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston  

 

 

 

rod assy downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assy.

 

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme 
care during disassembly and re-assembly not to damage, mar or nick any smooth surface that comes in contact with seals. Before 
installing seals, always  apply  a  good  lubricant,  such as  Lubriplate®,  to  the surfaces.  It  is  recommended  that tool  kit  (GB704TK)  be 
used to facilitate overhaul. A complete overhaul can be achieved by the use of Service Kit (704033) which contains a complete set of 
o'rings, back-up rings, screws, washers and gasket. It is recommended that this service kit be kept available for spare parts.

 

(704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY)

 

Part No.

Description

704149

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Bleeder Bottle

S1178

Valve Extractor

704262

Valve Spring Installation Tool

704163

Valve Sleeve Removal Tool 

GB704TK Service Tool Kit Includes:

REMOVING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Air actuator assy can break if not careful.

 

 

1.  Remove actuator lever assy (704343) including pin. 
2.  With actuator lever assy (704343) removed, insert a 5/8” (15.9 mm) open end 
 

box wrench around air actuator assy (704130). 

 

3.    Loosen the air actuator assy (704130). 

 

4.    Remove wrench. Unthread and remove the air actuator assy (704130) with 

 

fingers from the handle assy (704132). 

 

INSTALLING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Do not over tighten air actuator assy. Snug tighten only.

 

 

1.  Apply Teflon® tape onto threads of air actuator assy (704130) one to two wraps. 
2.  Thread the air actuator assy (704130) all the way into handle assy (704132) with fingers. 
3.  Insert and turn 5/8” (15.9 mm) wrench and snug tight approximately 1/4-1/2 turn.  
4.  Re-attach the actuator lever assy (704343) with pin. 

Summary of Contents for GB704

Page 1: ...4766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU S N 3213 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...g 7 Overhaul Disassembly and Parts Lists 8 10 DEXRON III Oil Safety Data 11 Nose Assembly Selection Chart 12 EU Conformity and Warranty 13 SPECIFICATIONS Hand Held Weight 4 30 lbs 1 95 kg Air pressure req d 90 100 p s i 6 2 6 9 bar Max Air consumption 3 9 CFM at 20 Cycles a minute Hydraulic Oil Automatic Transmission Oil Dexron III or equivalent Setting stroke 540 13 72 mm Rated pull load 3 300 lb...

Page 3: ...e case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the...

Page 4: ...iston rod assy connected to the air piston assy is also moving down forcing hydraulic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assy is ...

Page 5: ...g from Swivel A 249 and screw in your air fitting 2 Attach Deflector 200232 to rear of Head Cylinder Assy 704108 WARNING Rotate deflector away from operator and other persons working in the vicinity 3 Connect air hose with 90 psi 6 2 bar to tool 3 8 minimum diameter air line is mandatory 90 p s i 6 2 bar is recommended and cycle tool a few times by depressing and releasing actuator lever assy 7043...

Page 6: ... these minimal requirements for service and care will extend the life of your tool Only use a clean dry air supply set at 90 100 p s i 6 2 6 9 bar Max equipped with a filter regulator to prevent wear Proper care by operator is necessary in maintaining full productivity and reducing downtime Read all applicable tool manuals and nose assembly data sheets prior to operating tools Keep nose assemblies...

Page 7: ... 704153 and connect tool to air line cycle ten times to fully circulate oil through hydraulic system 5 DISCONNECT AIR FROM TOOL Remove air bleeder assy 704153 install button head cap screw 402482 and stat o seal S572 on head cylinder assy 704108 and torque to 40 inch lbs Reconnect air and cycle tool 10 more times Check tool stroke we recommend using dail calipers Subtract dim A from dim B If strok...

Page 8: ...ed that tool kit GB704TK be used to facilitate overhaul A complete overhaul can be achieved by the use of Service Kit 704033 which contains a complete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 704214 CATCHER BAG SHOWN ABOVE IS SOLD SEPARATELY Part No Description 704149 Piston Rod Wrench 704150 Packing Plug Wrenc...

Page 9: ...rdance with applicable regulations Remove end cap 704112 Push against threaded end of piston 704507 to slide it out of head cylinder assy 704108 Be careful not to damage threads or cause burrs on polished piston surface The re assembly sequence is the opposite of disassembly See Filling and Bleeding instructions Apply Loctite 242 and torque the button head cap screws A 928 uniformly to 40 inch lbs...

Page 10: ... power cylinder 751131 To reassemble the handle assy 704132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs Attach the seal guide 704152 to the piston rod assy 704138 and tap the piston rod assy 704138 through the packing plug 704118 Attach air piston assy 704121 and flexlock nut 400559 and torque flex...

Page 11: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possibl...

Page 12: ...RA 5A 715 40OS 1 3 16 6A 704A 16 6A 704 54RA 6A 715 40OS 1 8 32 GS8 704 16 GS8 704 54RA GS8 715 40OS 1 1 715 SERIES NOSE ASSEMBLIES REQUIRE 704001 ADAPTER 2 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 3 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL EXTENDS FROM THE TOOL I E 20 2 0 INCHES CHERRYMAX and MBC are registered trademarks of Cherry Aerospace Fasteners NUT PLATE RIVETS MS20600 SERIES...

Page 13: ...or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DEX...

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