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Rev. 11/14 

 

S/N: 1090 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

OVERHAUL 
 

WARNING

Disconnect tool from its air source before performing overhaul.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a regular daily basis for 

 

 damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in Front of tool or 

 

 rear of tool when installing fastener. 

 

 

WARNING:  

Depress lever assy and disconnect from air, with the piston in the rear position, before overhaul. Severe  

 

 

personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assy  

 

 

downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assy.

 

 

The disassembly and re-assembly procedure can be accomplished by utilizing the following instructions and drawings. Use extreme 
care during disassembly and re-assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing 
seals, always apply a good lubricant, such as Lubriplate®, to the surfaces. It is recommended that tool kit (GB704TK) be used to facil-
itate overhaul. A complete overhaul can be achieved by the use of Service Kit (704035) which contains a complete set of o'rings, back
-up rings, screws, washers and gasket. It is recommended that this service kit be kept available for spare parts. 

704214

STEM CATCHER BAG

704149

PISTON ROD WRENCH

704151

POWER CYLINDER TOOL

704152

SEAL GUIDE

704150

PACKING PLUG WRENCH

704153

BLEEDER BOTTLE

704162

VALVE SPRING

INSTALLATION TOOL

704163

VALVE SLEEVE

REMOVAL TOOL

S1178

VALVE EXTRACTOR

(704214 CATCHER BAG AS SHOWN ABOVE IS SOLD SEPARATELY)

 

Part No.

Description

704149

Piston Rod Wrench

704150

Packing Plug Wrench

704151

Power Cylinder Tool

704152

Seal Guide

704153

Bleeder Bottle

S1178

Valve Extractor

704162

Valve Spring Installation Tool

704163

Valve Sleeve Removal Tool 

GB704TK Service Tool Kit Includes:

REMOVING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Air actuator assy can break if not careful.

 

 

1.  Remove lever assy (724017) including pin. 
2.  With lever assy (724017) removed, insert a 5/8” (15.9 mm) open end box wrench 
 

 around air actuator assy (704130). 

 

3.    Loosen the air actuator assy (704130). 

 

4.    Remove wrench. Unthread and remove the air actuator assy (704130) with 

 

fingers from the manifold-head assy (744306). 

 

INSTALLING 704130 AIR ACTUATOR ASSY 

 

CAUTION:  

Do not over tighten air actuator assy. Snug tighten only.

 

 

1.  Apply Teflon® tape onto threads of air actuator assy (704130) one to two wraps. 
2.  Thread the air actuator assy (704130) all the way into manifold-head assy (744306) with fingers. 
3.  Insert and turn 5/8” (15.9 mm) open end box wrench and snug tight approximately 1/4-1/2 turn.  
4.  Re-attach the lever assy (724017) with pin. 

Image may not reflect actual tool. 

Summary of Contents for GB704

Page 1: ...A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE S N 1090 AND ABOVE PLEASE...

Page 2: ...I or equivalent Setting stroke 540 13 72 mm Rated pull load 3 300 lbs 14 68 kN Noise level 81 5 dB A Vibration Tested No hazards found TABLE OF CONTENTS Description Page Warnings 3 Principle of Operat...

Page 3: ...ere personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the ma...

Page 4: ...lic oil up and into the front side of the head cylinder assy causing the piston to move to the rear of the head cylinder assy The internal components of the attached nose assembly are also moving with...

Page 5: ...pping plug from Swivel A 249 and screw in your air fitting 2 Attach Deflector 200232 to rear of Head Cylinder Assy 704183 WARNING Rotate deflector away from operator and other persons working in the v...

Page 6: ...revent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder assy 704153 on a weekly basis Pro...

Page 7: ...36 towards plug 704313 located on handle assy 704132 Torque button head cap screws A 928 to 40 inch lbs 4 Push piston 704507 full forward Install gasket 704129 o ring S832 and socket head cap screws 4...

Page 8: ...or damaged Hole diameter should be 028 Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT...

Page 9: ...plete set of o rings back up rings screws washers and gasket It is recommended that this service kit be kept available for spare parts 704214 STEM CATCHER BAG 704149 PISTON ROD WRENCH 704151 POWER CYL...

Page 10: ...ush against threaded end of piston 704507 to slide it out of head cylinder assy 704183 Be careful not to damage threads or cause burrs on polished piston 704507 surface The re assembly sequence is the...

Page 11: ...nserted into top of power cylinder 751131 To reassemble the handle assy 704132 reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plu...

Page 12: ...will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the sour...

Page 13: ...715 40OS 1 3 16 6A 704A 16 6A 704 54RA 6A 715 40OS 1 8 32 GS8 704 16 GS8 704 54RA GS8 715 40OS 1 CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF GK GAGE BILT CERTIFIES THE GB704 WILL INST...

Page 14: ...ty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the mater...

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