GAELCO ATV TRACK Page 72 Operator'S Manual Download | Manualshive

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GAELCO - ATV TRACK- MOTION

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10.16 STEERING MECHANISM – BLOCK B

C-22-9950510
C-22-0103660
C-22-03036
S-40-0250301
S40013202301
S-GA-QU000201
C-22-03015
C-22-03085
C-22-02015
C-22-03084
C-29-401582/1
C-40-085027

SCREW M5X10 (to be riveted)
SCREW DIN933 M6X60, hexagonal, zinc plated
WASHER DIN9021 M6, zinc plated
BELT FASTENER PLATE AP-02
DRIVE PULLEY Ø31.2X30.5, steering motor
MOUNTING BRACKET, steering motor
FLAT WASHER DIN125 Ø5mm, zinc plated
SPRING WASHER DIN6798/A Ø5mm
NUT DIN934 M5, zinc plated
SPRING WASHER DIN6798/A Ø4mm
STEERING MOTOR – UJAQUE CC-1582/1
STEERING DRIVE BELT HTD-400-5M-15

MANUF. CODE

DESCRIPTION

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Summary of Contents for ATV TRACK

Page 1: ...OPERATOR S MANUAL GAELCO 2002 IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL TIMES PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL ...

Page 2: ...e European Community directives Using spear parts that do not fit specifications will void the warranty Removal of serial numbers and or bar codes from product or components will void the warranty Published by GAELCO S A Escipión 11 08023 Barcelona SPAIN Tel 34 93 417 36 26 Fax 34 93 417 28 02 e mail gaelco gaelco com web www gaelco es FCC Notice This equipment has been tested and found to comply ...

Page 3: ... Brake light 9 4 Handlebar mechanism 9 5 Emergency and safety stops 9 6 Position of the brake levers and the throttle 9 7 Disassembling and assembling the throttle 9 8 Adjusting the acceleration potentiometer 9 9 Partial dissasembly of the protection hood 9 10 Checking position potentiometers 9 11 Asynchronous motors Circuit diagram 9 12 Checking the Commander SE parameters 9 13 Troubleshooting 10...

Page 4: ...GAELCO ATV QUADS TRACK 4 ...

Page 5: ... 1994 Radiated emission Class A EM IMMUNITY EN 61000 4 2 1995 ESD EN 61000 4 3 1996 ENV 50204 1995 Radiated field of RF EN 61000 4 4 1995 EFT burst EN 61000 4 5 1995 Surges EN 61000 4 6 1996 RF common mode EN 61000 4 8 1993 50 Hz H field EN 61000 4 11 1994 Dips interruptions ELECTRICAL SAFETY UNE EN 60335 1 1997 Erratum 1997 A11 1997 A12 1997 A13 1999 A14 1999 Erratum 1999 Note Test passed in Moti...

Page 6: ...rer will be considered to be at the exclusive responsibility of the operator who will consequently become the new manufacturer and must operate in compliance with the European Community directives In case of an accident caused by a defective part the manufacturer will assume responsibility only if the machine was defective in its original condition However this responsibility shall be diminished o...

Page 7: ...r Emergency Stop button placed on top of the fuel tank Safety Stop system activated when the rider footrest are not pressed PCB Gaelco ATV TRACK MOTION SYSTEM Degrees of freedom 2 DOF Actuators 2 induction motors geared 0 75KW each Control 2 frequency inverters SE1120075 input voltage 230V 10 50 60Hz ATTACHMENTS Operator s Manual 1 Motor driver manual 1 Monitor Manual 1 Coin box keys 2 Monitor cab...

Page 8: ...been designed for indoor use only within residential or commercial areas and must be used exclusively for the purpose intended GAELCO S A bears no responsibility for accidents injury or damage resulting for unauthorized changes or improper use of the machine GAELCO ATV QUADS TRACK 8 3 SAFETY NOTES WARNING To avoid accidents or damages it is imperative to follow the notes on Safety resumed bellow a...

Page 9: ...ried out by qualified personnel Before connecting the machine to the mains supply verify that it is set for the correct voltage and that the proper fuses are already installed When replacing fuses use spare fuses of the same type and rating than the originals The use of other material can cause serious damages on the electronic circuits or even a fire hazard Check the Parts List to know the exact ...

Page 10: ...soever over the machine In a place exposed to vibration The machine must be installed on a level surface with levellers properly adjusted In locations near ventilating holes Doing so could cause internal temperature to rise excessively resulting in equipment failure Near hazardous substances Furthermore In order to have easy access to the PSU CPU and control devices please make sure that the rear ...

Page 11: ...ine by separating into each unit Be sure to catch the bottom part During transportation pay attention so that de castors do not thread power cords Ensure that there is enough room to get through doors or to avoid any collision with elements hanging from the ceiling Read section 4 to know the dimensions of the machine The two units of the machine are not equipped with lifting rings It is therefore ...

Page 12: ...ufficient installation space can cause the player to come in contact with spectators or hit them In order to avoid injury and accidents it is not allowed to use the machine to those persons who fall under the following cases Intoxicated persons Persons susceptible to motion sickness Persons who are not in good health such those having problems of high blood pressure or heart malfunctions Pregnant ...

Page 13: ...running but the motion stops until the button is unlocked manually by turning it clockwise A SAFETY STOP SYSTEM that stops motion immediately if the player does not press simultaneously both rider footrest The game still runs but the machine does not move until both footrest are pressed The combined action of these two devices reduces the possibility of an accident resulting from sudden sickness o...

Page 14: ...ve optimum stability to the load It is not allowed to lift the packed machine with ropes or belts as the package is not equipped with suitable lifting points for this tape of transport Store the packed machine in sheltered and dry areas Temperatures allowed maximum 45ºC minimum 5ºC The ATV TRACK packaging should be carefully inspected upon receipt to ensure that the product is delivered in good co...

Page 15: ...een properly delivered Examine the cabinet exterior for dents chips or broken parts Verify that castors and levellers are not damaged Inspect the major assemblies such as the video display monitor handlebar and seat Make sure that they are mounted securely and that all ground wires are firmly connected Ensure that the power supply voltage and frequency requirements meet those of the location Ensur...

Page 16: ...or cabinet using a step Do not climb on the cabinet The screws that fix the billboard are already installed on its place Remove those screw and use them for fixing the billboard Plug the connector of the fluorescent tube 5 Assemble the back mudguards and the exhaust pipes The mudguards are between the chassis and the exhaust pipes as shown in the drawing The screws are already installed on the cha...

Page 17: ...s on the platform into the holes in the base of the monitor cabinet 11 Level the platform to the same height as the monitor cabinet 12 Connect the cables of the motion system Check that all the connectors are OK Connectors of the monitor cabinet must fit perfectly with those coming from the platform 13 Tighten the two bolts M12 that fasten the platform to the monitor cabinet The corresponding nuts...

Page 18: ...is level and stable on the floor The leg levellers are secured in place The power cord can be plugged into a grounded receptacle that provides the specified voltage and frequency The mains supply is equipped with an Earth Leakage Breaker rated at 30mA The mains switch is located in the compact filter assembly which also contains the fuse and the socket for the mains cable It is found in the back o...

Page 19: ...s Pressing the TEST button enters TEST MODE where the game variables such as level of difficulty linkage of machines etc can be adjusted A check of the motion system and other controls can also be made The SERVICE button allows the technician to introduce game credits without moving the coin counter The main menu of TEST MODE offers seven options SCREEN TEST INPUT OUTPUT MOTION SYSTEM SETTING SOUN...

Page 20: ...rvice Button Placed on the Control Panel Test Button Placed on the Control Panel Volume Down Placed on the Control Panel Volume UP Placed on the Control Panel Left Brake Lever Rear brake Right Brake Lever Front brake Throttle The number on the left goes from 0 00 no acceleration to 1 00 maximum acceleration Handlebar Position The number on the left goes from 1 00 top left position to 1 00 top righ...

Page 21: ... disabled Once pushed the button will remain mechanically locked until you turn the red knob clockwise When you want to return to the main menu just push the START button TEST MODE INPUT OUTPUT Start Button OFF Emergency Stop ON ver nota Coin Chute OFF Service Button OFF Test Button OFF Volume Down OFF Volume UP OFF Left Brake Lever OFF Right Brake Lever OFF Throttle 0 00 014 Handlebar Position 0 ...

Page 22: ...llows a manual control of each motor using the brake levers right lever to move up left to move down The left number shows the speed while the number between the brackets shows the position Motion Test The system moves following a repetitive pattern allowing you to see if there is anything wrong with it Return to Main Menu You leave the screen by choosing this option and then pushing the START but...

Page 23: ...e game Difficulty The game has four levels of difficulty EASY NORMAL HARD and HARDEST Advertising sound By means of this option you can program the machine for sound production or mute when it is in display mode Continue When this option is enabled the player can start a game from the last stage passed on the previous game Link This line shows the status of the machine If it is linked with another...

Page 24: ...ither master or slave so they do not communicate properly LINK ERROR data receive error There is an obvious problem of communication LINK ERROR bad checksum in program This message use to appear when the machines do not have the same program version If so you have to go to the option EXPORT PROGRAM of the Main Menu section 6 7 If there is no link between two machines the option NOT LINKED should b...

Page 25: ...eturn To Main Menu GAELCO ATV QUADS TRACK 25 6 5 SOUND TEST TEST MODE SOUND TEST Left Loudspeaker Right Loudspeaker Subwoofer Bass Music 000 Stopped Sound 000 Stopped Sample 000 Stopped VOLUME IIIIIII BALANCE I BASS IIIIIII Time 00 00 00 Return To Main Menu Press Any Brake Lever To Choose And Push Start Button To Enter Confirm ...

Page 26: ...er in PRACTICE mode Number o games of an individual player in COMPETITION mode Number of games of two simultaneous players Link Mode Number of games using the Continue option To go onto the next screen press any of the brake levers To return to the Main Menu push the START button TEST MODE BOOK KEEPING Total Credits 0082 Coin Credits 0008 Service Credits 0002 Number Of Games 0069 1 P Practice Game...

Page 27: ...inutes and seconds Longest distance covered in a game best player Shortest distance covered in a game worst player Average distance covered in a game average player To go onto the next screen press any of the brake levers To return to the Main Menu push the START button TEST MODE BOOK KEEPING Total Time hh mm 203 40 Play Time hh mm 188 55 Longest Game mm ss 15 24 Shortest Game mm ss 00 46 Average ...

Page 28: ...eliminated for spending all the time available Time out To return to the Main Menu push the START button GAELCO ATV QUADS TRACK 28 TEST MODE BOOK KEEPING Level Game Over 1 1 0007 1 2 0072 1 3 0131 2 1 0000 2 2 0005 2 3 0004 3 1 0001 3 2 0002 3 3 0009 4 1 0001 4 2 0002 4 3 0008 Winners 0002 Time Out 0035 Grip Any Brake To Change Push Start To Return to Main Menu ...

Page 29: ...owing the instructions shown on the screen The recording process starts when the Start button is pressed and it lasts about 5 minutes If anything goes wrong an error message will appear on the screen When the process ends successfully press any of the brake levers to return to the Main Menu 6 7 TRANSFER OF THE PROGRAM VERSION RECORDING PROCESS 1 Switch off the other machine 2 Switch on again with ...

Page 30: ... the option chosen is switched in with the START button Reset of record tables and book keeping data is made directly by pushing the START button Warning Whatever the changes that have been selected in the previous screens SETTINGS MOTION SYSTEM will be eliminated unless you exit from this final screen using the option exit and save changes confirmed with the START as indicated on the bottom of th...

Page 31: ...e1 In PRACTICE mode the player can choose to start riding from any of the first three phases of the game Once this selection is made it is possible to choose boy or girl but not a QUAD which is predetermined Turning the handlebar makes the selection of the different options The player confirms the selection by pushing the START button or by a quick turn of the throttle grip Game rules On COMPETITI...

Page 32: ...courage the competition there are some hidden kilometers that are added to the actual distance covered by the player Those bonuses are always in the same place but not along the obvious path of the course so the players have to search them and memorize the locations There are two types of record list the Top 20 parade which keeps the absolute distances covered by the 20 best players and a daily li...

Page 33: ...or Slave as indicated on the screen 6 Go to the EXIT CONTINUE screen choose EXIT AND SAVE CHANGES option and validate with the START button When you want to disconnect the two machines you should unplug the link cable and proceed in the same way from step 2 On step 5 choose NOT LINKED for both machines then exit from de Test Mode with the option EXIT AND SAVE CHANGES of the EXIT screen Warning If ...

Page 34: ...f any irregularities they observe so that the latter can take the appropriate measures to put matters right The machine must be disconnected from the power supply before beginning any kind of maintenance work changing parts repairs etc except where this is confined to a simple check on whether the machine is working properly Hold the plug when unplugging the machine DO NOT PULL ON THE CABLE Parts ...

Page 35: ... To remove the mechanism remove the screws which hold it to the ATV chassis ensuring the two cables are disconnected before lifting out the assembly When the brake light needs replacing remove the plastic cover as shown in the diagram Unplug the connectors before pulling Bulb 24V 5W 9 3 BRAKE LIGHT 9 4 HANDLEBAR MECHANISM ...

Page 36: ...ain tension by tightening the side screws To check whether the chain is properly tensed the nylon rollers should press tightly enough against the chain to be difficult to turn by hand but still sufficiently loose to be able to turn despite the friction Bear in mind that when the top screws are tightened the rollers will close and press even more tightly against the chain This may make the handleba...

Page 37: ...cannot be turned by hand they are pressing too hard against the chain If this is the case repeat the process again this time loosening the side screws a little Once again tighten the top screws and check the pressure by turning the rollers by hand Repeat the process as many times as is required until the criteria set out in Step 2 are met ...

Page 38: ... follows 1 To work more easily disassemble the handlebar following the procedure described in the first paragraph of this chapter page 37 2 Remove the protective rubber covers from the brake levers 3 Pull on the cable sleeve and remove the brake lever cable as shown in the diagrams on this page ...

Page 39: ...4 Remove the screw which holds the plastic cupola to the steering assembly shaft Then lift the cupola as shown in the diagram This reveals the support area to which the cables are held 5 Open the special clamp holding the cables ...

Page 40: ...handlebar Close the special clamp over the cable whilst holding the cable holder Fit the cupola Adjust the tensor Fit the control in the chassis remembering to connect the cables Adjust the sleeve so that it does not rub against either the screws on the bearing box or against the screws which hold the control assembly onto the chassis Fit the rubber sleeves back on the levers Fit the plastic cover...

Page 41: ...o a standstill The last section of Chapter 3 provides details concerning their use Should the movement system not work the cause may lie in either of the stop switches in the cables or on the CPU board The following steps must be taken before finding the fault 1 Remove the metal covers which cover the base of the monitor as shown in the diagram 2 Remove the Faraday cages which cover each of the mo...

Page 42: ...ld lie in a circuit which goes directly to the drivers To check whether this is the case select the Movement Test from the MOVEMENT SYSTEM screen while in Test Mode Refer to the circuit diagram in following the steps below When the Movement Test option is selected the optocoupler breaks the circuits of the footrest micro switches see right hand side of illustration Under normal conditions when the...

Page 43: ...IN OUT screen in Test Mode and keep the emergency button in the rest position ON When pressure is released from either of the drivers the message on both controls should be ih If this is not so the technician can deduce the problem by following the circuit diagram To change a switch the top part of the corresponding footrest needs to be taken off by removing the screw marked 2 on the diagram Item ...

Page 44: ...the bracket lines up with the longitudinal centre of the hole The left hand brake lever is assembled in the same plane as the right hand lever The throttle is assembled so that the union between the two covers lines up with the moulding line of the lever bracket as shown in the line drawing The separation between the mechanism housing and the brake lever bracket is some 4 5mm The inside of the thr...

Page 45: ...ops the whole assembly turning when force is used to work the throttle 2 Remove the two screws holding the covers to the tube The lower cover comes away easily whereas the upper cover tends to remain stuck to the throttle recovery mechanism To remove the top throttle cover turn the throttle anti clockwise while holding the cover with the other hand When the cover is freed from the throttle it will...

Page 46: ...mentioned above indicated with an arrow In reality the rubber throttle cover prevents one from seeing the assembly 9 8 ADJUSTING THE ACCELERATION POTENTIOMETER 3 To replace the covers and the throttle simply follow the reverse procedure first attach the bracket in the seating for the upper cover see illustration then tighten up the screws which hold both covers in place the assembly can still be t...

Page 47: ...hood to the mobile platform The line drawing only shows the screws on one side 9 9 PARTIAL DISASSEMBLY OF THE PROTECTION HOOD To check the potentiometer check the Accelerator option from the INPUT OUTPUT screen and check the values are as follows 1 Throttle right forward Reading 00 006 The figure in brackets may vary between 001 and 006 2 Full Throttle maximum acceleration Reading 01 230 The figur...

Page 48: ...Read the brake position on the MOVEMENT SYSTEM screen while in Test Mode When the position is reached check that the line marked on the silicon tube lines up with the motor woodruff key The mark on the silicon tube lines up with the woodruff key on the motor shaft The mark lines up with the centre of the flat part of the potentiometer shaft 9 10 CHECKING POSITION POTENTIOMETERS 3 Push the hood upw...

Page 49: ...y is lined up with the red line on the tube To see which motor is left and which is right look at them from the direction shown by the arrow at the bottom centre of the illustration The motors operating the movement system are three phase ones In the ATV TRACK application they are connected in triangular fashion see diagram L1 L2 and L3 are cables from the Commander SE frequency converters 9 11 AS...

Page 50: ...eter value matches the one shown on the list below If the programming is wrong contact the manufacturer The error codes can be checked by consulting the short manual for the speed controls supplied with the machine 9 12 CHECKING THE COMMANDER SE PARAMETERS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0 0 50 0 5 0 5 A1 PR 4 30 1500 230 0 85 L2 0 0 0 0 0 0 0 0 1 5 4 20 OFF A Nr Value 23 ...

Page 51: ...pply the procedure described in Section 9 5 2 If the game platform still fails to move carry out the following checks Check that the connections between the monitor casing and the game platform are not loose and that the cables are undamaged Check that the frequency converters work properly i e no error message see Sections 9 5 1 and 9 12 Check the DC driver ATV 358 If the fuses have blown it is l...

Page 52: ... the potentiometer resistance by measuring the electrical resistance on the terminals Follow the instructions in Sections 9 8 and 9 7 to reassemble the throttle 7 PROBLEM The START button does not work CHECKS Follow the same procedure as in case 6 checking first the current continuity on the connector pins housed in the steering assembly location at the point where two cables meet If the circuit i...

Page 53: ...uality CHECKS Change the volume on the Control Panel Carry out a sound test see Section 6 5 Check the connections 11 PROBLEM The fluorescent tube fails to light CHECKS Check the fluorescent tube by removing the mounting plate ATV 517 To do this remove the four screws ATV 959 show in the illustration in Section 10 5 Use a step ladder or other firm support when doing so For safety reasons it is stri...

Page 54: ... GAELCO ATV QUADS TRACK 54 ...

Page 55: ...TOR Polo 2 34 STAR PH CODE 02197790 SVGA cable 600mm 8 SUBWOOFER 100W 4Ω FAN 220V 120X120X38 FAN GRILL 8 GRILL subwoofer PLASTIC HANDLE C36055007 WASHER DIN125 M8 monitor SCREW DIN603 M8X45 monitor SCREW DIN7505 B 4X14 plastic handle subwoofer NUT DIN934 M8 monitor NUT DIN985 M8 monitor CODE DESCRIPTION 10 PARTS LIST GAELCO ATV TRACK MOTION 55 ...

Page 56: ...TV 950 BRACKET Test Service Panel COIN ACCEPTOR RAIL Type 1 COIN ACCEPTOR RAIL Type 2 TEST SERVICE PANEL 5 SHIELDED LOUDSPEAKER 60W 4Ω 2VIAS CODE 35 1368 MINI DOOR 1 ENTRY CODE P1001707520S2000 SCREW DIN 7985 M4X10 zinc plated SCREW DIN 912 M6X40 SCREW DIN 7505 B 4X13 CODE DESCRIPTION GAELCO ATV TRACK MOTION ...

Page 57: ... CASH BOX ATV 395 ATV 396 ATV 399 ATV 412 ATV 416 ATV 950 VOLUME SWITCH TEST SERVICE PUSH BUTTON COUNTER 6VDC MINIBLANK DOOR COB CODE P10000073000000 PLASTIC CASH BOX STANDARD SCREW DIN 7505 B 4X13 CODE DESCRIPTION GAELCO ATV TRACK MOTION ...

Page 58: ...D ACCESSORIES ATV 105 ATV 235 ATV 366 ATV 367 ATV 435 ATV 510 ATV 515 MONITOR REAR DOOR SAFETY SWITCH BRACKET SAFETY SWITCH VENTILATION GRILL DOOR LOCK REF AGA 135 FRONT PLASTIC BILLBOARD ASSEMBLY CODE DESCRIPTION GAELCO ATV TRACK MOTION ...

Page 59: ...LLBOARD FLUORESCENT ASSEMBLY SCREW DIN 7505 B 4X10 SCREW UM1001 M6X20 CODE DESCRIPTION GAELCO ATV TRACK MOTION 10 6 MONITOR CABINET BASE COVERS ATV 220 ATV 221 ATV 366 ATV 501 ATV 962 METALLIC COVER RIGHT METALLIC COVER LEFT SAFETY SWITCH 701BIP SCREW UM1001 M6X20 black CODE DESCRIPTION ...

Page 60: ...PACER T SHAPE Ø40XØ28X15 hole Ø16 RUBBER STOPPER Ø50X45 M10X25 MINI BLANK DOOR COB CODE P10000073000000 PLASTIC CASH BOX STANDARD LEG LEVELLER M16x102 with rubber pad SWIVELING CASTOR Ø80 WASHER DIN125 M6 leg levellers WASHER DIN125 M8 union bracket WASHER DIN9021 M12 cabinet to platform fastening SCREW DIN603 M8X45 castors and union bracket SCREW DIN603 M6X70 leg levellers SCREW DIN933 M12X45 cab...

Page 61: ...GAELCO ATV TRACK MOTION 61 ...

Page 62: ... ATV TRACK DC DRIVER steering motor TOROIDAL TRANSFORMER 220V 18 0 18 160VA 4 44A CROVISA 218316 AUTOTRANSFORMER 117V 220V 1500VA optional for USA INDUCTANCE 10 mH 6A EMI SHIELDING FERRITE SLEEVE CORE 26x28x13 MOTOR CYLINDRICAL EMI SUPPRESION CORE SIGNAL DERIVATION TERMINAL BLOCK BM 9982 GND DERIVATION TERMINAL BLOCCK BM997 POWER SUPPLY FIXING RAIL for derivation terminal blocks SERIAL FILTER 800 ...

Page 63: ...63 GAELCO ATV TRACK MOTION 10 9 PLATFORM MAIN ASSEMBLIES ...

Page 64: ...IDE COVER RIGHT SIDE COVER SEAT RUBBER FRONT SEAT RUBBER REAR STICKER LEFT head of the rotomoulded chassis STICKER RIGHT head of the rotomoulded chassis FRONT MUDGUARDS REAR ASSEMBLY including exhaust pipes and handle SPACER SLEEVE SQUARE WASHER STICKER back mudguards instructions BRAKE LIGHT SCREW DIN7985 M4X20 SCREW DIN912 M8X16 SCREW DIN912 M10X40 SCREW UM1001 M8X12 SCREW UM1001 M5X10 zinc plat...

Page 65: ...GAELCO ATV TRACK MOTION 65 ...

Page 66: ...ATV 808 ATV 817 ATV 845 ATV 932 ATV 913 ATV 957 STEERING ASSEMBLY ROTOMOULDED CHASSIS orange FUEL TANK COVER FRONT FUEL TANK COVER REAR SEAT RUBBER FRONT SEAT RUBBER REAR EMERGENCY STOP BUTTON STOPPER BRACKET emergency button SCREW DIN912 M8 SPRING WASHER DIN197 M8 SCREW UM1001 M5X10 CODE DESCRIPTION ...

Page 67: ...GAELCO ATV TRACK MOTION 67 10 12 ASSEMBLY 2 STEERING ASSEMBLY ATV 300 ATV 301 ATV 303 HANDLEBAR ASSEMBLY STEERING MECHANISM CODE DESCRIPTION ATV 300 ATV 301 ATV 303 ASSEMBLED TOGETHER ...

Page 68: ...317 ATV 318 ATV 319 ATV 320 ATV 804 ATV 957 HANDLEBAR BRACKET A HANDLEBAR BRACKET B SCREW DIN912 M5X20 PLASTIC CLAMP HANDLEBAR RUBBER GRIP Ø22 BRAKE LEVER LEFT 20012009 BRAKE LEVER RIGHT 20012008 BRAKE CABLE CLAMP Ø22X50 M6 NUT DIN394 M6 WASHER DIN127 M6 THROTTLE ASSEMBLY PLASTIC CUPOLA SCREW UM1001 M5X10 plastic cupola CODE DESCRIPTION ...

Page 69: ... 321 ATV 322 ATV 323 ATV 324 ATV 325 ATV 326 HANDLEBAR 5KΩ POTENTIOMETER GAELCO POTENTIOMETER NUT PUSH BUTTON START VIEW with cable NUT push button THROTTLE GRIP 1759 02 2201 BOTTOM COVER 1745 02 2173 TOP COVER POTENTIOMETER SUPPORT 1745 02 2174 POTENTIOMETER GEAR zamak SCREW DIN912 M5X15 CODE DESCRIPTION ...

Page 70: ...HOLDER Ø6X17 LEVER SOPPER Ø8X17 LEVER SHAFT Ø12 Ø8X17 LEVER AP 02 55X20X6 FLAT WASHER DIN125 Ø8mm zinc plated CIRCLIP DIN6799 Ø7mm GRUB SCREW DIN913 M4X6 POTENTIOMETER PINION CuZN37 Ø15 75X11 4 BUSH Ø14X10 self oil POTENTIOMETER BRACKET AP 02 zinc plated FLAT WASHER DIN125 Ø4mm zinc plated SPRING WASHER DIN7980 Ø4mm Glower type SCREW DIN7985 M4X10 zinc plated POTENTIOMETER NUT 3 8 POTENTIOMETER WA...

Page 71: ...GAELCO ATV QUADS TRACK 71 ...

Page 72: ...401582 1 C 40 085027 SCREW M5X10 to be riveted SCREW DIN933 M6X60 hexagonal zinc plated WASHER DIN9021 M6 zinc plated BELT FASTENER PLATE AP 02 DRIVE PULLEY Ø31 2X30 5 steering motor MOUNTING BRACKET steering motor FLAT WASHER DIN125 Ø5mm zinc plated SPRING WASHER DIN6798 A Ø5mm NUT DIN934 M5 zinc plated SPRING WASHER DIN6798 A Ø4mm STEERING MOTOR UJAQUE CC 1582 1 STEERING DRIVE BELT HTD 400 5M 15...

Page 73: ...10T C 40 000A302 C 22 01031030 LOCKNUT DIN985 M12 zinc plated SPRING WASHER DIN6798 A Ø12mm FLAT WASHER DIN125 Ø12 zinc plated SHAFT 194 5X10X15X0 15X125 8mm WOODRUFF KEY DIN6885 NUT DIN934 M10 SPRING WASHER SIN6798 A Ø10mm FLAT WASHER DIN125 Ø10mm zinc plated BEARING HOUSING zamak WASHER DIN988PS 15X21X1 BEARING 6002 ZZ Ø32X9 PLASTIC PINION M 0 75 Z80 DRIVE GEAR metallic Ø111X20 1 DISC Ø45X10mm S...

Page 74: ...2640 SCREW DIN912 M6X20 Allen SCREW DIN912 M8X20 Allen SPRING WASHER DIN7980 Ø8mm Glower type SPECIAL BOLT tempered SHAFT 93X10 5X89 5 WOODRUFF KEY DIN6885 5X5X12 DRIVE CHAIN PLASTIC PULLEY Z 64 Ø100 7X18 SPACER SLEEVE Ø15 5X25X10 zinc plated DRIVE PINION metallic Ø43x13 8 WASHER DIN988PS Ø15X21X1 BEARING 6002 ZZ Ø32X9 SPACER SLEEVE bearings Ø16 Ø20X29 75 BEARING HOUSING SPECIAL zamak CIRCLIP DIN6...

Page 75: ...AL JOINT PROTECTION HOOD HOSE CLAMP W2 Ø140 160 NYLON FASTENER 500mm SWIVEL JOINT maleM14 maleM14 MJ14M STS FOOTREST BASE MOBILE PLATFORM BORDER TUBE LEFT BORDER TUBE RIGHT LEFT BRACKET protection folding hood RIGHT BRACKET protection folding hood PASSENGER FOOTREST RIDER FOOTREST see exploding 10 22 WASHER DIN6798 A 6 2 WASHER DIN6798 A 8 2 SCREW DIN933 M12X30 SCREW UM1001 M5X10 zinc plated SCREW...

Page 76: ...GAELCO ATV TRACK MOTION 76 ...

Page 77: ...855T ATV 872 ATV 928 ATV 980 RIDER FOOTREST UPPER PLATE aluminium RIDER FOOTREST BOTTOM PLATE iron BRACKET rider footrest microswitch SPRING rider footrest MICROSWITCH NUT microswitch MICROSWITCH CABLE rider footrest SCREW DIN912 M6x12 zinc plated NUT DIN985 M6 rider footrest internal CODE DESCRIPTION ...

Page 78: ...1 STICKER rear cover MAIN STRUCTURE CARDAN ASSEMBLY universal joint column fixing plates FRONT STRUCTURE COVER MOTOR COVER RIGHT MOTOR COVER LEFT MOTOR COVER REAR LEG LEVELLER Ø60 M16 with rubber pad CASTOR Ø80 SWIVELING CASTOR Ø80 STICKER LEFT STICKER RIGHT WASHER DIN125 M8 WASHER DIN127 M12 WASHER DIN 6798 A 8 2 SCREW DIN912 M12X20 SCREW DIN933 M8X20 SCREW UM1001 M6X10 black NUT DIN985 M8 CODE D...

Page 79: ...GAELCO ATV TRACK MOTION 79 ...

Page 80: ...ARED MOTOR MB2301 S1 B00C 40 TU LSMV80L RIGHT ASSY GEARED MOTOR MB2301 S1 B00C 40 TU LSMV80L LEFT ASSY SWIVEL JOINT male M14 male M14 1702 MJ14M STS HEXAGONAL ROD motor transmission SHAFT CRANK motor transmission CENTERING SCREW elastic coupling POTENTIOMETER BRACKET WASHER DIN125 M10 WASHER DIN9021 M10 SPRING WASHER DIN127 M10 SCREW DIN912 M8X10 SCREW DIN933 M10X70 SCREW DIN933 M10X20 NUT DIN934 ...

Page 81: ...GAELCO ATV TRACK MOTION 81 ...

Page 82: ...GAELCO ATV QUADS TRACK 82 11 1 POWER WIRING 11 WIRING DIAGRAMS ...

Page 83: ...GAELCO ATV QUADS TRACK 83 11 2 GROUND WIRING ...

Page 84: ...GAELCO ATV QUADS TRACK 84 11 3 CABINET WIRING SECTION A ...

Page 85: ...GAELCO ATV QUADS TRACK 85 11 3 CABINET WIRING SECTION B ...

Page 86: ...GAELCO ATV QUADS TRACK 86 11 4 MECHANICAL AND ELECTRONIC COIN ACCEPTORS ...

Page 87: ...UP Pin 1 Pin 2 Pin 3 Pin4 Input GND Input VDC Counter output Credits output JP2 Description GND 12 VDC 0 5 12 VDC 5 0 VDC Values GND power supply DC power supply Coin counter Credits for CPU Source Destination 1 2 3 4 5 6 7 8 9 10 0V 12VDC Output 5 Output 6 Lock Output 1 Output 2 Output 3 Output 4 PIN Signal 0V 12VDC 0V 0V High 0V 0V 0V 0V Active 9 7 5 3 1 10 8 6 4 2 JP1 Not used JP2 Cabinet JP3 C...

Page 88: ... ON ON OFF OFF OFF OFF ON ON ON ON 10c 20c 30c 40c 50c 80c 1 1 2 No bonus No bonus No bonus No bonus No bonus No bonus No bonus No bonus 50c 50c 50c 2 2 5 2 2 5 2 40c 40c 30c 1 6 2 1 6 2 1 6 20c 20c 60c 80c 1 80c 1 2 4 CREDITS table SW6 SW7 SW8 Value Credit BONUS table SW4 SW5 OFF OFF ON OFF OFF ON ON ON Controllers supported COIN CONTROL C 120 NRI G 13 6000 MARS CASHFLOW 330 MARS 330 S 212 NRI G ...

Page 89: ...US Switch setup Game price 1 BONUS FOR 2 5 2 credits 1 credit free Switch setup APPLICATION EXAMPLES SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF OFF OFF OFF OFF OFF OFF ON SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF OFF OFF OFF ON OFF OFF ON SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF OFF OFF OFF OFF OFF ON ON SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF OFF OFF ON OFF OFF OFF ON ...

Page 90: ... game prices with the payments that allow the player to obtain extra games bonuses Adds another credit for the second lap GAELCO ATV QUADS TRACK 90 SWITCH SETUP FOR OTHERS CURRENCIES SW2 OFF Euro and rest of Europe SW2 ON USA Chanel Value 1 X20 2 X10 3 X5 4 X4 5 X2 6 X1 Chanel Value 1 X20 2 X10 3 X8 4 X4 5 X2 6 X1 OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF OFF OFF ON ON ON ON ...

Page 91: ...3 Input values x1 x2 x5 Not used EXTRA credit on the 20th pulse 20FF 5 pulses 1 credit RESULTS 5 Kr 1 credit 20 Kr 5 credits Norway 1 Kr 1 pulse SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF OFF ON OFF OFF ON ON SERIAL input 5 Kr via PIN 5 Channel 3 Input values x1 x2 x5 Not used EXTRA credit on the 25th pulse 20Kr 10 pulses 1 credit RESULTS 10 Kr 1 credit 25 Kr 3 credits Great Britain 1 Pen 1 pulse SW1 SW2...

Page 92: ...GAELCO ATV QUADS TRACK 92 ...

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