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ESD5500-II Fusion Series Speed Control Unit  1-2020-A4    PIB2180 

10

OPERATION

11

ADJUSTING FOR GAIN AND STABILITY

One of two methods of operation for the ESD5500-II may be now selected. 

• 

Method 1: Start the engine and accelerate directly to the operating speed (Generator Sets, etc.).

• 

Method 2:  Start the engine and maintain at an idle speed for a period of time prior to accelerating to the operating speed.  This method 

separates the starting process so that each may be optimized for the lowest smoke emissions.

 Once the engine is running at operating speed and at no load, the following governor performance adjustments can be made to increase 

engine stability.

STaBILITY aDJUSTmenT

ParameTer

ProceDUre

A.

Gain

1.  Rotate the Gain adjustment clockwise until instability devel-

ops.

2.  Then, gradually move the adjustment counterclockwise until 

stability returns.

3.  Move the adjustment one division further counterclockwise to 

ensure stable performance (270° potentiometer). 

4.  If instability persists, adjust the next parameter.

B.

Stability

Follow the same adjustment procedure, steps 1 - 3, as the Gain 

parameter.

Gain

Stability

Start
Fuel

Speed/Fuel
Ramp

Start the engine and accelerate directly to the operating speed

meTHoD 1

ProceDUre

1.

Remove the connection between Terminals M and G.

2.

Start the engine and adjust the Speed/Fuel Ramp for the least smoke during 

acceleration to rated speed and to prevent overshoot

3.

If the starting smoke is excessive, adjust the Start Fuel slightly CCW. 

4.

If the starting time is too long, adjust the Start Fuel slightly CW. 

Start the engine and maintain at an idle speed for a period of time prior to accelerating to the operating speed. 

meTHoD 2

ProceDUre

1. Replace the connection between Terminals M and G with a switch, usually an 

oil pressure switch or toggle switch.

2. Start the engine.
3. If the starting smoke is excessive, the Start Fuel may need to be adjusted 

slightly CCW.

4. If the starting time is too long, the Starting Fuel may need to be adjusted 

slightly CW.

5. When the switch opens, adjust the Speed Ramping for the least amount 

of smoke when accelerating from idle speed to rated speed or to prevent 

overshoot.

Idle speed must be set  below operating speed.

noTe

Normally, adjustments made at no load achieve 

satisfactory performance. If further performance im-

provements are required, refer to Section 11, SYS-

TEM TROUBLESHOOTING. 

noTe

Summary of Contents for Fusion Series

Page 1: ...Speed Signal Range 1 0 50 0 V AC Actuator Current 77 F 25 C 8 A MAX Continuous Speed Sensor Signal 1 0 120 V RMS Environmental Ambient Temperature 40 to 85 C 40 to 180 F Relative Humidity up to 95 All...

Page 2: ...SD controller 2 One end of each shield including the speed sensor shield should be grounded to a single point on the ESD case 3 Terminal A B E and F should be 16 AWG or larger Long cables require incr...

Page 3: ...2 Use shielded cable for all external connections to the ESD controller One end of each shield including the speed sensor shield should be grounded to a single point on the ESD case A 15 amp fuse mus...

Page 4: ...ol When the engine is at idle speed the speed control unit applies droop to the speed controller to ensure stable operation Gain Middle Position 50 Stability Middle Position 50 Speed Middle Position 5...

Page 5: ...procedure steps 1 3 as the Gain parameter Gain Stability Start Fuel Speed Fuel Ramp Start the engine and accelerate directly to the operating speed METHOD 1 Procedure 1 Remove the connection between T...

Page 6: ...an damage the speed control unit Never jumper Terminal P directly to Terminal N Droop is typically used for paralleling engine driven generators When in droop operation the engine speed will decrease...

Page 7: ...ce Defective speed sensor 3 P G 10 V DC Internal Supply Short on Terminal P Defective speed control unit 4 F A 1 0 2 0 V DC while cranking Speed parameter set too low Short open in actuator wiring Def...

Page 8: ...stem or b 14 V for a 24 V DC system Then Check or replace battery Momentarily connect Terminals A and F The actuator should move to the full fuel position Actuator or battery wiring in error Actuator...

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