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Operating Manual

G-Tek CR-2010 PRO Series, Operating Manual

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Accessories

A

CCESSORIES

9.1

S

TANDARD

A

CCESSORIES

Charts Pack of 30
Pens Pack of 5: - 1 number (2 number for two channel)
Panel Mounting Clamps: - 2 numbers

9.2

O

PTIONAL

A

CCESSORIES

Wall Mounting Kit
Case to Panel Gasket

Figure 38 - Accessories

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Summary of Contents for CR-2010 PRO Series

Page 1: ......

Page 2: ...10 4 1 2 Wiring diagram for recorder 12 4 2 Fitting the Pen 21 4 3 Fitting the Chart 22 4 4 Replace Fuse Battery Backup 22 Operation 23 Configuration 24 6 1 Configurable Item 24 6 2 Functions 26 6 2...

Page 3: ...Pen 21 Figure 13 Chart Fitting 22 Figure 14 Two Pen Recorder Front Panel 23 Figure 15 Main menu display 25 Figure 16 Chart speed 26 Figure 17 Hour Minute option 26 Figure 18 Display Setting 27 Figure...

Page 4: ...able 1 Manual Layout 4 Table 2 Sensor wiring 19 Table 3 Configurable Items 24 Table 4 Troubleshooting Guide 40 Table 5 Specification of Chart Recorder 42 Table 6 Order Code of Chart Recorder 46 Table...

Page 5: ...ation This section describes the mechanical calibration procedure for the recorder Section 7 Troubleshooting Guide This section describes about the most frequently asked questions and their solutions...

Page 6: ...w about installed options in your chart recorder 3 4 UNPACKING AND INSPECTION OF RECORDER G Tek recorders are dispatched in a recyclable environment friendly package specially designed to give adequat...

Page 7: ...6 Introduction Figure 1 Unpacking and Inspection of Recorder...

Page 8: ...7 Installation INSTALLATION Figure 2 Environmental Conditions and Overall Dimensions...

Page 9: ...8 Installation Figure 3 Pipe Mounting Figure 4 Wall Mounting...

Page 10: ...9 Installation Figure 5 Panel Mounting...

Page 11: ...14AWG 2 5mm1 The instrument and all inputs and outputs conform to Mains Power Input Insulation Category ll All connections to secondary circuits must have basic insulation After installation there mu...

Page 12: ...ion devices across the coil Coil transients can also be transmitted through the air so the recorder itself should be mounted as far as possible from power control devices and or wiring 4 When line pow...

Page 13: ...eutral and Earth Should not be more than 6V If by any chance it is more than 30V it is a serious fault on earth line and must immediately be corrected Proper Earthing is essential for safety of the pe...

Page 14: ...13 Installation Figure 6 Opened Chart Plate and Front View of Base Box Figure A Open Chart Plate Sensor PCB Figure B Front view of base box with power supply PCB mounted on it...

Page 15: ...14 Installation 4 1 2 1 Mains supply connection Battery Terminal connection Relay connection Figure A...

Page 16: ...le to the Earthing terminal given on body of the recorder as shown in figure B The connection of 12V DC battery is shown in figure 7 Connect the and of 12V battery to the and terminal of the connector...

Page 17: ...zes the effects of RFI and ESD 3 Exceptional care should be taken when wiring to relay or solenoid coils as large transients are produced when coils or any other inductive devices are switched This pr...

Page 18: ...iring The Recorder can be connected and configured to operate with a variety of signal sources as thermocouple RTDs dc current dc voltage etc The sensor wiring for different sensors for 2 Pen recorder...

Page 19: ...types Figure 9 Motherboard PCB The Recorder can be connected and configured to operate with a variety of signal sources as thermocouple RTDs dc current dc voltage etc The sensor wiring for different s...

Page 20: ...gth are equal and that each lead exhibits no more than 10ohm resistance between the recorder and the RTD Pt 100 3 For Input connections high quality low resistance contacts must be used which are suit...

Page 21: ...on of chart recorder with Transmitter and External Power Supply is as Shown in figure 10 Connecting Recorder with transmitter using Internal Power Supply Figure 11 Connecting Recorder with transmitter...

Page 22: ...ep 2 A new pen may have burrs or obstructions in the guides Apply sufficient force to clear the guides or use sharp knife to clean the guide beforehand Caution Improper fitting of the pen may result i...

Page 23: ...Make sure that chart slides below the clamp as shown in figure 4 4 REPLACE FUSE BATTERY BACKUP Follow the steps given below to replace the fuses Disconnect the recorder from the mains This is very im...

Page 24: ...ramming menu Refer Programming section Figure 14 Two Pen Recorder Front Panel KEYS There are five multifunction keys are available on the front panel of the chart recorder to configure the different p...

Page 25: ...4 5000 0 to 5000 0mV 0 0 to 5000 0mV Channels to scan The parameter value for all channel digital inputs and digital outputs will be display with rolling action Also scan channel with Freeze action Ra...

Page 26: ...Chart Full Scale and Chart Zero Communication Parameters Device Address Address of chart recorder for communication with computer Saving Configuration Channel parameters The chart recorder can be Conf...

Page 27: ...hen Mn In St option seen in chart speed menu OR 6 2 1 1 Hour in step Minute in step If Chart speed is set in hour in step mode one hour is counted for single count Count range is 1 to 255 If Chart spe...

Page 28: ...es not affect on pen movements 6 2 2 1 Freeze panel Use to select the panel and as on selected display action it will be display continuously or in rolling manner To set freeze panel follow the proced...

Page 29: ...t offset for temperature reading a mathematical value is directly added to the reading coming on led display with the reference value which we consider as an accurate value coming on other display dev...

Page 30: ...ark Pen 1 In pen park if we set pen 1 pen 1 will be shifted to full scale position Channel 1 on led display continue showing channel 1 current reading Other pens remain on their current reading positi...

Page 31: ...d its position all operation will be stopped Display will be blink with restart After changing the pen user should be restarting the device 6 2 6 3 Change Pen 2 Same as Describe in Type of Functions 6...

Page 32: ...31 Configuration Sensor Range Lo Chnl 1 Span Offset Multiply Resolutn Alrm SpH Alrm SPL 1 128 55 ChartZero ChartSpan Figure 25 Channel Configuration...

Page 33: ...between resistance and temperature is relatively linear as shown below for a sample 100 RTD Figure 26 RTD Sensor 6 2 7 1 2 Thermocouple Recorder accepts as listed under TC J It is made up of iron ve e...

Page 34: ...68 uV C TC N It is made up of nicrosil ve electrode nisil ve electrode It operates over the temperature range of 200 to 1300 C temperature Its sensitivity is 39 uV C 6 2 7 1 3 Process Inputs There is...

Page 35: ...ure by pressing the appropriate buttons given on the top panel of the chart recorder Figure 27 Sensor Selection TC T TC B Save Save TC E TC N Save Save TC R TC S Save Save TC K TC C Save Save RTD TC J...

Page 36: ...he chart recorder 6 2 7 3 Span Span is the total range of values that a user wants to measure Span value indicates the total interval of which all the output values will be displayed For example If th...

Page 37: ...e output display For example If the output is 2 301 then according to user he can set the display output If Resolution is kept 0 then output is 2 If Resolution is kept 0 1 then output is 2 3 If Resolu...

Page 38: ...nd low range respectively then internal relay will activate the Industrial buzzer make sound till value will not come back within range 6 2 7 9 Chart Zero This feature is used for selecting the minimu...

Page 39: ...Total CCR will plot the outputs between the range of 0 to 100 Now for the above case if the user wants to just measure and plot the temperature above 50 degree that is 50 100 degree then in this case...

Page 40: ...keys are used to set the pen up or down All the pens of their individual different channels can be given different mechanical calibration according to the desired output At Zero Tst pen moves on zero...

Page 41: ...the channel to which the sensor input is provided Pen is not marking Pen is dry replace the Pen Check pen arm pressure Chart does not move Chart knob is loose Check chart spd Chart motor is having pro...

Page 42: ...ESSORIES 9 1 STANDARD ACCESSORIES Charts Pack of 30 Pens Pack of 5 1 number 2 number for two channel Panel Mounting Clamps 2 numbers 9 2 OPTIONAL ACCESSORIES Wall Mounting Kit Case to Panel Gasket Fig...

Page 43: ...Ranges Standard Refer Table 2 Customized Please specify Display Operator Panels and Input Display Type Digital 8 digits ultra bright LED Numeric semi alphabetic Display Height 0 3 Status Indicator Cha...

Page 44: ...ted Environmental Temperature Operation 5 C to 45 C Limiting 0 C to 50 C Storage 20 C to 60 C Humidity Operation 10 to 80 RH Non Condensing Storage 5 to 90 RH Non Condensing Altitude 2000 meter Power...

Page 45: ...05 Operations Load 1A 230V AC resistive Relay Refresh Rate 1 Sec Isolation Relay Relay 2 5KV 1Minute Isolation Relay Contact GND 1 5KV 1Minute Safety EMI EMC IEC 61326 1 Class A Safety IEC 61010 1 Pol...

Page 46: ...00 K IEC584 1 200 To 1300 C Hoskins 0 To 2300 R IEC584 1 0 To 1750 S IEC584 1 100 To 1750 T IEC584 1 100 To 400 B IEC584 1 200 To 1800 E IEC584 1 100 To 1000 N IEC584 1 250 To 1300 mV Bipolar 1V 99999...

Page 47: ...dth Recorder type Pen Display Power Supply Relay PC Interface Chart Type Table 7 Range Chart Speed Sensor Type CR PD PS RE PI CT R CS S 3 CR11 NU 1 1P D 0 85 265 V CE 0 None 0 None x x 0 PG 0 PG 0 Uni...

Page 48: ...1 to 5 24H 11 301011 D110150 1 5 Dual Range 58 0 to 250 0 to 100 24H 11 301015 D110250 0100 Dual Range 59 0 to 100 0 to 400 24H 11 301004 D110100 0400 Dual Range 60 0 to 100 40 to 60 24H 11 301005 D11...

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