G.B.C TC 40 Instruction Manual Download Page 2

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TC 40

Original Instructions - rev.1 - 2016 - in compliance with 1.7.4 Machine Directive 2006/42/CE

G.B.C. Industrial Tools S.p.A.

Via Sandro Pertini 41/43 – 25046 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

INDEX

Presentation of the company and introduction to the Instruction Manual

Warranty General Clauses

Intended Use Of The Machine

Machine Configuration Models

Technical Data 7

Dimension machines 8

Machine Standard Equipment

Safety Prescriptions

Transport recommendations

Machine Stability

Workplace

Emergency Stop Installation Exemption

Machine Setup For Beveling

Converting The Machine From Pneumatic to Electric

Ordinary Maintenance

Troubleshooting And Acoustic Emissions

Summary of Contents for TC 40

Page 1: ...INSTRUCTION MANUAL Versione 01 2016 Rossi TC 40 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 ...

Page 2: ...oduction to the Instruction Manual 3 Warranty General Clauses 4 Intended Use Of The Machine 5 Machine Configuration Models 6 Technical Data 7 Dimension machines 8 Machine Standard Equipment 9 Safety Prescriptions 10 Transport recommendations 11 Machine Stability 12 Workplace 12 Emergency Stop Installation Exemption 12 Machine Setup For Beveling 13 Converting The Machine From Pneumatic to Electric ...

Page 3: ...t procedures in compliance with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for fur ther copies to G B C Industrial Tools S p a Our company owns the copyright of this document and any partial or complete copy or distribution to natural persons or to corporate bodies i...

Page 4: ... S p A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Industrial Tools S p A discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the prod uct are at user s charge Any warranty repair or extraordinary repair...

Page 5: ...ng pipes for the welding It works while inserted and locked into the OD of the pipe Lavora inserita e bloccata all esterno del tubo The bevel is obtained by bevelling tools of various shape and materials depen ding by the nature of the material to be bevelled SOLO OPERATORI SPECIALIZZATI CHE ABBIANO RICEVUTO ADEGUATA FORMAZIONE POSSONO UTILIZZARE LA MACCHINA A FRONTE DI SPECIFICA FORMAZIONE NON SI...

Page 6: ...in compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 TC40 PNEUMATICA MACHINE CONFIGURATION MODELS TC40 ELETTRICA ...

Page 7: ...UNIT OF MEASURE PNEUMATIC ELECTRIC OD Locking Range mm inches 10 48 3 0 39 1 9 10 48 3 0 39 1 9 Idle Speed gg min Rpm 215 360 Stroke mm inches 30 1 18 30 1 18 Max Chuck Torque Nm 9 6 bar 27 8 bar 14 Pneumatic Motor Power Hp W 0 59 435 Air Consumption Nl min cfm 615 21 7 Air Pressure Bar psi 6 8 87 116 Air Hose Connection Pollici inches 1 2 1 2 Electric Motor Power W 720 Tension Volt 110 230 Freque...

Page 8: ...rev 1 2016 in compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE DIMENSIONS PNEUMATIC ELECTRIC ...

Page 9: ...s Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Machine Standard Equipment The machine is supplied with Series of 8 LOCKING JAWS from 10 3 to 48 1mm every jaw is engraved with the specific locking capacity and must be choosen in relation of the pipe OD 2mm Allen Key 5mm Allen Key Case Instruction Manual Exploded Drawing Case TC40 Service Tools Instruction Manual Locking Jaws ...

Page 10: ...structions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applied on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized operator in any case wil...

Page 11: ...25 Kgs no lifting machines are required 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 During the operations the hands shall be kept on the security valve and on the hand wheel 4 The Use and Maintenance Manual as well as the drawings will always supply quick and adequate explanation...

Page 12: ...39 030 73 56 629 Considering the mass of the machine no particular problem has been detected in regard to the operator safety By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake As provided for the paragraph 1 2 4 3 of the attachment 1 of the Machinery Directi ve portable machines are exempt to have th...

Page 13: ...ls S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the screw with the 6mm Allen Key and then remove the LOCKING JAW Choose the appropriate LOCKING JAW in relation to the OD of the pipe you want to bevel and install it following the procedure in reverse ...

Page 14: ...dustrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Locking the machine on the pipe 1 Insert the machine so that the pipe end protrudes at least 10mm from the LOCKING JAW 2 Rotate the lever clockwise until the machine is properly locked ...

Page 15: ... 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the bevelling tool according to the bevel required and slide it into the chuck Lock it in position with the two grub screws and the 2mm Allen key N B When the tool is mounted the tool profile must face outwards and it is advisable to use two paired tools ...

Page 16: ... 7451154 Fax 39 030 73 56 629 Connect the machine to the air hose N B ENSURE THAT THE AIR PRESSURE USED IS 6 BAR WITH AN AIR FLOW OF 1600 l m Hold the machine with one hand on the security switch and the other hand on the hand wheel To start the machine press the button lever as shown in the above picture WARNING You will have to apply a constant pressure on the lever to keep the machine working ...

Page 17: ... Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine feeding is actuated by turning the hadwheel clockwise as shown in the picture Maintain a constant and continuous action to obtain a uniform feeding N B THE HAND WHEEL CAN ALSO BE MOUNTED ON THE OPPOSITE SIDE OF THE MACHINE IN RELATION TO YOUR WORKPLACE CONDITIONS WARNING DO NOT LET THE TOOLS HIT THE LOCKING JAWS ...

Page 18: ...ools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine will stop automatically as soon as the security lever is released Pic 1 Removing the machine from the pipe 1 Rotate the lever counter clockwise as shown in the Pic 1 2 Remove the machine Pic 2 ...

Page 19: ... G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Clamp the machine body on an aluminum vice as shown in the above picture Converting the machine from pneumatic to electric Unscrew and remove the 4 screws and washers ...

Page 20: ... Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Grab the motor and pull it out with a rotatory motion until it comes out Insert the ELECTRIC DRIVE KIT in the machine body and fix it in position with the screws ma king sure it has been positioned as depicted in the picture ...

Page 21: ...n compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Lock the ELECTRIC DRIVE ASSEMBLY in position with the 4 screws ...

Page 22: ...d by G B C In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the gui ding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply system nearby the connection between the machine and the hos...

Page 23: ...es not run properly Check the condition of the shaft and verify it to perfectly spins around its axis of rotation The machine does not bevel Check the beveling tools condition and ensure that the pipe you are working does not require special bevelling tools due to its composition Always ask suggestions to your referent in G B C as we are at your com plete dispo sal The acoustic emissions are withi...

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