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4. How to disassemble the data recorder

Remove the thermal insulator(2).
Handle the thermal insulator with 
care; it breaks easily. If the 
insulator is damaged, see page
10 for how to judge if it is usable. 

 

 

Use the box cutter to cut away 
the film. Remove only the upper 
part of the thermal insulator(1).   

 

 

Thermal insulator(2) 

Notes on handling the thermal insulators

 

- Do not wet the insulators. 
- Use protective mask, protective 

goggles and rubber gloves to handle.

   

Approx 1 cm

U

se box cutter to cut 

away top part of 
thermal insulator (1).
Pull out inner capsule 
(enclosed in plaster). 

 
 

U

se the box cutter to cut away 

the top part of the thermal 
insulator(1). Pull out the inner 
capsule (enclosed in plaster.)

Thermal insulator(1) 

Inner capsule 

Note

1. Do not get the insulator wet.  
Water will cause the insulator 
to shrink. 
2. Align the cable exit position 
to the marking on the unit.  

Note

1. Two people are required  for 
removing the inner capsule.

2. Lift vertically when removing 
the insulator. If you twist while 
lifting, there is a possibility of 
damaging the insulation.

3.Pull out the inner capsule in 
one shot to avoid damaging the 
insulation. 

4. Pull on the silicone at the 
cable entrance to  pull out the 
cable.

5. If it is difficult to remove, turn 
the barrel housing (capsule) 
upsidedown and remove 
through the plaster pot. Howev-
er, be careful that excess insual-
tion does not fall out. 

Note

:

1. Be sure to cut the film so that 
it does not wrap to the inner 
capsule when inserting.  
2. If the insulator is scratched or 
detached, reform it. 
3. Dispose of the top of insula-
tor (1). 

There is no problem 
even if the insulator 
has been removed with 
the inner capsule. 

 

Summary of Contents for VR-5020

Page 1: ...00 333 630 10 1 10 Protective Ring jig 24 004 1505 0 100 348 070 10 1 11 Fixing Plate 24 004 1246 0 100 348 050 10 1 12 Thermal Insulator Top 24 004 1247 0 100 348 060 10 1 13 Thermal Insulator 2 24 0...

Page 2: ...e The cable is not long enough to be able to put the barrel housing cover on the work area Set the cover on a platform to prevent damage to the cable After removing the fixing plate remove the liner s...

Page 3: ...om the repeater box Unfasten two screws M4 from the cable fixing plate Disconnect the cable Remove the repeater box from the barrel cover Discard the repeater box Repeater box Note Mark the direction...

Page 4: ...Note Discard the repeater box base Remove the barrel gasket Wipe the gasket junction on the barrel housing cover with ethyl alcohol Coat all around the junction and the barrel gasket with silicone gre...

Page 5: ...capsule Note 1 Do not get the insulator wet Water will cause the insulator to shrink 2 Align the cable exit position to the marking on the unit Note 1 Two people are required for removing the inner c...

Page 6: ...h cellophane tape BOTTOM Notch Screw hole Center visible Screw hole TOP Positional relation between notch and screw holes Thermal insulator top Projection TOP BOTTOM Post One post TOP Two posts BOTTOM...

Page 7: ...Fasten the fixing plate 24 004 1246 0 Set stuffing in groove Fixing plate Fasten fixing plate next to cable exit Thermal insulator 2 Adhesive Protective ring Note 1 Be carefel that cable does not pinc...

Page 8: ...cable exit is bottom side Projection TOP BOTTOM Cover fixing washer TORQUE 1 47 NQ m Insulation sheet 2 mm Absorption sheet One post TOP Two posts BOTTOM Coat groove with adhesive Barrel housing dire...

Page 9: ...hesive TB5211 SP 50G to the projection on the repeater cover 2 24 004 1244 2 Mate the repeater cover 2 to the repeater cover 1 Fasten the repeater cover 2 together with six pan head screws 3 10 Wipe o...

Page 10: ...ng Handling Stuffing Blanket Barrel housing direction Projection TOP BOTTOM One post TOP Two posts BOTTOM Post CAUTION How to mount barrel housing cover While pulling the cable turn barrel housing cov...

Page 11: ...ert Mounting bracket VIEW How to fasten DRU to mounting bracket 1 Fasten DRU to mounting bracket Reflective tape Hinge pin 2 pcs Mount so the flat part touches the barrel housing Mounting bracket Refe...

Page 12: ...inside the barrel cover 3 Ensure inner capsule is pulled out vertically Do not rotate 4 Cut and remove the film 5 Reform the insulator 1 for cracks or defects 5 Assembly of data recording unit 1 Alig...

Page 13: ...13 10 Confirm screw plug is fastened correctly Fasten loosely then tighten finally 11 Manage screw plug torque pressure Torque pressure 10 0N m M8 x 8 12 Change reflective tape...

Page 14: ...This page is intentionally left blank...

Page 15: ...14 O 8 10 0N m M8 8...

Page 16: ...13 1 1 O M8 8 2 1 2 2 3 4 WDS WDS 5 WDS 4 2 WDS WDS 2 6 1 2 A 2 1...

Page 17: ...12 U U VR 3000 3000S DCU IEEE1394 KE 45 W 100 WDS A...

Page 18: ...11 2 O 45 1 2 10 0 N m 3 1 8 2 O...

Page 19: ...10 TB5211 SP 50G x 24 004 1244 2 TB5211 SP 50G 2 1 x 0 59N m 0 59N m 5 8mm 2mm...

Page 20: ...9 24 004 1243 2 TB5211 SP 50G x TB5211 SP 50G 3 4 24 004 1232 1 TB5211 SP 50G 1 2 1 47N m 2 3mm 5 8mm 2mm 2mm...

Page 21: ...8 TB5211 SP 50G 24 004 1246 0 24 004 1246 0 WDS WDS 2...

Page 22: ...7 24 004 1505 0 WDS 1 2 WDS WDS...

Page 23: ...6 4 12 2 1 WDS WDS 1 1cm 1 WDS...

Page 24: ...5 3 6G 6898 9G 6959 100 24 004 1214 4...

Page 25: ...4 2 2 6G 7127 9G 7366...

Page 26: ...3 2 1...

Page 27: ...2 1 DRU DRU O O O...

Page 28: ...24 004 1232 1 100 333 641 10 1 8 24 004 1214 4 100 312 574 10 1 9 24 004 1229 0 100 333 630 10 1 10 24 004 1505 0 100 348 070 10 1 11 24 004 1246 0 100 348 050 10 1 12 24 004 1247 0 100 348 060 10 1...

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