background image

 

カッターナイフ 

 

エチルアルコール

 

 

ウエス

 

 

防塵マスク、防塵メガネ、天然ゴム手袋

 

 

セロハンテープ

 

VDR データ記録器 VR-5020 改造要領 

 

 

本書は

製造番号 5000~9999 号機

のユニットに適応されます。本書ではデータ記録器に不具合が発生したとき、現

地にて内部を改造する手順を説明します。

 

 

 

インナーカプセル改造キット(型式:

OP24-17-1

、コード番号:

000-038-228  6G

用)

 

(型式:

OP24-46

、コード番号:

000-038-230  9G

用)

 

No 

名称 

型式 

コード番号 

数量 

1  インナーカプセル組品 

OP24-17-1-1(6G 用) 

001-065-820-00 

OP24-17-2-1(9G 用) 

001-065-830-00 

2  リピータ基板 

24P0080(LF)-77 *HAND  001-119-590-00 

3  リピータカバー(1) 

24-004-1243-2 

100-347-102-10 

4  リピータカバー(2) 

24-004-1244-2 

100-347-112-10 

5  カバー取付座金 

24-004-1245-1 

100-347-121-10 

6  吸湿シート 

24-004-1228-1 

100-333-621-10 

7  絶縁シート 

24-004-1232-1 

100-333-641-10 

8  バレルパッキン 

24-004-1214-4 

100-312-574-10 

9  隔壁シート 

24-004-1229-0 

100-333-630-10 

10  WDS保護リング(治具) 

24-004-1505-0 

100-348-070-10 

11  押え板 

24-004-1246-0 

100-348-050-10 

12  WDS断熱材トップ 

24-004-1247-0 

100-348-060-10 

13  WDS断熱材(2) 

24-004-1292-0 

100-348-070-10 

14  反射シート 

3150-A L2.5M 

000-172-199-10 

15  +ナベPタイトザツキ 

3x10  SUS304 

000-170-095-10 

10 

16  ±ナベセムスA 

M4x10  C2700W MBNI2  000-163-167-10 

17  接着剤 

TB5211(SP) 50G 

000-192-662-10 

18  オイルコンパウンド(シリコングリス) 

KS-650N-100 (100g) 

000-166-579-10 

19  シリコンゴム 

KE-45-W-100 (100g) 

000-166-578-10 

 

 

工具一覧 

 

+ドライバ   

 

-ドライバ(全長90mm以下) 

 

六角レンチ  対辺5mm

 

 

樹脂ハンマー

 

 

トルクレンチ(10.0Nm 設定可能)

 

 

天側

 

地側

 

突起

 

支柱

 

銘板

 

Pub. No. C42-00802-B1
(2011, REFU) VR-3000/3000S

00017039211

Summary of Contents for VR-5020

Page 1: ...00 333 630 10 1 10 Protective Ring jig 24 004 1505 0 100 348 070 10 1 11 Fixing Plate 24 004 1246 0 100 348 050 10 1 12 Thermal Insulator Top 24 004 1247 0 100 348 060 10 1 13 Thermal Insulator 2 24 0...

Page 2: ...e The cable is not long enough to be able to put the barrel housing cover on the work area Set the cover on a platform to prevent damage to the cable After removing the fixing plate remove the liner s...

Page 3: ...om the repeater box Unfasten two screws M4 from the cable fixing plate Disconnect the cable Remove the repeater box from the barrel cover Discard the repeater box Repeater box Note Mark the direction...

Page 4: ...Note Discard the repeater box base Remove the barrel gasket Wipe the gasket junction on the barrel housing cover with ethyl alcohol Coat all around the junction and the barrel gasket with silicone gre...

Page 5: ...capsule Note 1 Do not get the insulator wet Water will cause the insulator to shrink 2 Align the cable exit position to the marking on the unit Note 1 Two people are required for removing the inner c...

Page 6: ...h cellophane tape BOTTOM Notch Screw hole Center visible Screw hole TOP Positional relation between notch and screw holes Thermal insulator top Projection TOP BOTTOM Post One post TOP Two posts BOTTOM...

Page 7: ...Fasten the fixing plate 24 004 1246 0 Set stuffing in groove Fixing plate Fasten fixing plate next to cable exit Thermal insulator 2 Adhesive Protective ring Note 1 Be carefel that cable does not pinc...

Page 8: ...cable exit is bottom side Projection TOP BOTTOM Cover fixing washer TORQUE 1 47 NQ m Insulation sheet 2 mm Absorption sheet One post TOP Two posts BOTTOM Coat groove with adhesive Barrel housing dire...

Page 9: ...hesive TB5211 SP 50G to the projection on the repeater cover 2 24 004 1244 2 Mate the repeater cover 2 to the repeater cover 1 Fasten the repeater cover 2 together with six pan head screws 3 10 Wipe o...

Page 10: ...ng Handling Stuffing Blanket Barrel housing direction Projection TOP BOTTOM One post TOP Two posts BOTTOM Post CAUTION How to mount barrel housing cover While pulling the cable turn barrel housing cov...

Page 11: ...ert Mounting bracket VIEW How to fasten DRU to mounting bracket 1 Fasten DRU to mounting bracket Reflective tape Hinge pin 2 pcs Mount so the flat part touches the barrel housing Mounting bracket Refe...

Page 12: ...inside the barrel cover 3 Ensure inner capsule is pulled out vertically Do not rotate 4 Cut and remove the film 5 Reform the insulator 1 for cracks or defects 5 Assembly of data recording unit 1 Alig...

Page 13: ...13 10 Confirm screw plug is fastened correctly Fasten loosely then tighten finally 11 Manage screw plug torque pressure Torque pressure 10 0N m M8 x 8 12 Change reflective tape...

Page 14: ...This page is intentionally left blank...

Page 15: ...14 O 8 10 0N m M8 8...

Page 16: ...13 1 1 O M8 8 2 1 2 2 3 4 WDS WDS 5 WDS 4 2 WDS WDS 2 6 1 2 A 2 1...

Page 17: ...12 U U VR 3000 3000S DCU IEEE1394 KE 45 W 100 WDS A...

Page 18: ...11 2 O 45 1 2 10 0 N m 3 1 8 2 O...

Page 19: ...10 TB5211 SP 50G x 24 004 1244 2 TB5211 SP 50G 2 1 x 0 59N m 0 59N m 5 8mm 2mm...

Page 20: ...9 24 004 1243 2 TB5211 SP 50G x TB5211 SP 50G 3 4 24 004 1232 1 TB5211 SP 50G 1 2 1 47N m 2 3mm 5 8mm 2mm 2mm...

Page 21: ...8 TB5211 SP 50G 24 004 1246 0 24 004 1246 0 WDS WDS 2...

Page 22: ...7 24 004 1505 0 WDS 1 2 WDS WDS...

Page 23: ...6 4 12 2 1 WDS WDS 1 1cm 1 WDS...

Page 24: ...5 3 6G 6898 9G 6959 100 24 004 1214 4...

Page 25: ...4 2 2 6G 7127 9G 7366...

Page 26: ...3 2 1...

Page 27: ...2 1 DRU DRU O O O...

Page 28: ...24 004 1232 1 100 333 641 10 1 8 24 004 1214 4 100 312 574 10 1 9 24 004 1229 0 100 333 630 10 1 10 24 004 1505 0 100 348 070 10 1 11 24 004 1246 0 100 348 050 10 1 12 24 004 1247 0 100 348 060 10 1...

Reviews: