Furuno NAVpilot-611 Installation Manual Download Page 16 | Manualshive

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1. INSTALLATION OF UNITS

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Summary of Contents for NAVpilot-611

Page 1: ...mote Controllers option 1 5 2 WIRING 2 1 2 1 Wiring System 2 1 2 2 Processor Unit 2 2 2 3 Control Unit 2 7 2 4 Remote Controllers option 2 8 2 5 Connection of Instruments FI 30 2 11 2 6 Input Output S...

Page 2: ...zed Distributor Dealer 9 52 Ashihara cho Nishinomiya 662 8580 JAPAN Telephone 81 0 798 65 2111 Fax 81 0 798 65 4200 A AUG 2008 Printed in Japan All rights reserved Pub No IME 72750 A 00016935610 00016...

Page 3: ...tion to the wrong power supply can cause fire or equipment damage Processor unit 0 35 m 0 30 m SAFETY INSTRUCTIONS Remote controllers 0 30 m 0 30 m Confirm that no one is near the rudder when bleeding...

Page 4: ...00 Remote Controller Remote Controller Reversible pump or Electromagnetic valve unit PC External buzzer Navigator NMEA0183 RD 30 Max 3 NMEA0183 Clutch Remote Controller Remote controler Dial type FAP...

Page 5: ...o connector FAP 6221 E 000 090 239 1 set Lever type w connector w CP64 01100 FAP 6222 E 000 090 273 1 set Lever type w o connector w CP64 01100 FAP 6231 E 000 090 251 1 set Dodge type w connector Rem...

Page 6: ...iv This page is intentionally left blank...

Page 7: ...e following in mind The mounting location should be well ventilated Mount the unit where shock and vibration are minimal Do not mount the display unit under Plexiglas or any other type of shielding wh...

Page 8: ...sh mounting of control unit How to detach the front panel from the mounting place To detach the front panel after mounting the unit use the remover supplied as below Note that the front panel may be d...

Page 9: ...d rolling normally encountered on the vessel Leave sufficient space around the unit for maintenance and servicing Recommended maintenance space appears in the outline drawing at the back of this manua...

Page 10: ...er as shown below where the following conditions are satisfied Use four self tapping screws supplied to fasten the rudder reference unit 350 mm Y2 540 mm X1 X2 Y1 Y2 X1 X2 Y1 Y2 90 Top view Arrow mark...

Page 11: ...d maybe too fast for the pilot to deliver proper performance The rudder deadband will decrease and the Navpilot System may not apply enough voltage for the pump motor to start because the applied Duty...

Page 12: ...030 Mounting the hunger for FAP 5551 5552 For handheld operation in the opposite direction reverse the switch and dial blocks so that the dial is readable To do this loosen the four screws shown belo...

Page 13: ...N OF UNITS 1 7 Button type remote controller FAP 6211 6212 Hooking up FAP 6211 6212 Lever type remote controller FAP 6221 6222 Allow sufficient space around the unit for maintenance FAP 6221 6222 bulk...

Page 14: ...ype Code No Qty Panel OP64 4 009 006 370 1 O ring 64 015 4524 009 006 180 1 Hex nut M4 000 863 106 4 Flat washer M4 000 864 256 4 Spring washer M4 000 868 786 4 Contents of OP64 5 Name Type Code No Qt...

Page 15: ...1 INSTALLATION OF UNITS 1 9 FAP 6221 6222 flush mounting OP64 5 Distributor FAP 6800 For thin walls use nuts bolts and washers all are local supplied instead of wood screws FAP 6800 desktop mounting...

Page 16: ...1 INSTALLATION OF UNITS 1 10 This page is intentionally left blank...

Page 17: ...ower supply 12 24 VDC Terminator MJ A7SPF0011 supplied MJ A7SPF0010 100C supplied 150C option 200C option MJ A7SPF0012 100C Control unit FAP 6011 Processor unit FAP 5002 Terminator MJ A7SPF0011 suppli...

Page 18: ...y order 1 Unfasten five pan head screws to remove the cover 2 Unscrew five pan head screws to dismount the clamp stopper Clamp stopper Processor unit clamp stopper 3 Twist cable cores and then insert...

Page 19: ...ad screwdriver Lower cable block Upper cable block Picking up the cable block 2 Using a slotted head screwdriver having a blade of 2 mm approximately loosen the fixing screws on the upper cable block...

Page 20: ...sor unit inside view 2 2 3 Power and Motor cable For ship s mains cable and motor line cable use the recommended shielded cable in the table shown below Connect the ship s mains cable to a breaker whi...

Page 21: ...OWER SOL A SOL B TB2 TB1 TB3 PWR SHLD B C SHLD BUZZ Hydraulic linear drive MOTOR A MOTOR B GND POWER POWER SOL A SOL B TB2 TB1 Solenoid Solenoid GND Solenoid Solenoid valve Connecting a reversible pum...

Page 22: ...umper 2 Make the cable connection as shown below 3 Change the position of jumper switch JP 2 from 3 4 to 1 2 referring to the illustration shown on page 2 4 4 Set SELECT RRU to LINEAR SENSOR on the DO...

Page 23: ...sor unit MJ A7SPF0012 100C 10 m option to connect two control units Note 1 Ports are not location specific so you may use them at the back of the control unit whichever Note 2 Attach the terminator MJ...

Page 24: ...STEM SETUP menu See page 3 15 Remote controllers with connector Remote controller without connector FAP 5551 dial FAP 6211 button FAP 6221 lever FAP 6231 dodge FAP 5552 dial FAP 6212 button FAP 6222 l...

Page 25: ...1 lever FAP 6211 button 6221 lever FAP 6211 button 6221 lever FAP 6211 button 6221 lever Connection of button or lever remote controllers Dodge remote controller with distributor Maximum six dodge typ...

Page 26: ...Different types of remote controllers cannot be connected FAP 6211 button Processor unit FAP 6221 lever FAP 6231 dodge FAP 6211 button FAP 6221 lever FAP 6231 dodge Wrong connection 1 Wrong connection...

Page 27: ...its graphic display To connect the NAVpilot 500 to the FI 30 server see the connection diagram shown below OUT A 1 OUT B 2 IN A 3 IN B 4 F G 1 12V 2 0 V 3 OUTPUT A 4 OUTPUT B 10 INPUT A 11 INPUT B NM...

Page 28: ...AM RMB Cross track error APB XTE RMB Heading HDT HDG HDM Depth DPT DBT Water temperature MTW Input Output Wind direction speed VPW MWD MWV Auto pilot mode Rudder angle Bearing error NMEA IN OUT Output...

Page 29: ...g the STBY key 4 Release the above keys when the INSTALLATION menu appears DONE is shown when setting is completed DOCKSIDE SETUP SEA TRIAL DISPLAY SETUP DATA CALIBRATION MESSAGE PARAMETER SETUP SYSTE...

Page 30: ...20 RUDDER TEST RATE OF TURN 3 s COMPASS TYPE PG 500 COMPASS BAUD RATE 4800 SET CENTER RUD POS PUSH MENU KEY TO RETURN TO PREVIOUS MENU Dockside setup menu 3 2 1 Selecting your drive unit The drive ty...

Page 31: ...cylinder Always confirm that all of the air is bled from the steering system by moving the rudder automatically or manually WARNING Confirm that no one is near the rudder when bleeding air from oil c...

Page 32: ...unit slowly and then set the arm of the rudder reference unit to 0 point notch of the unit b Move the arm of the rudder reference unit to port more than 10 degrees The rudder moves to port direction...

Page 33: ...the indicator is within 5 the beep sounds continuously If you do not need or want to hear the alignment tone you may turn it off by pressing the course control knob and selecting OFF in the ALIGNMENT...

Page 34: ...rudder limit In this mode you must set the maximum rudder limits or hard over points for the rudder system Once these limits are set you also need to set the approximate center rudder position before...

Page 35: ...imation and then press the course control knob 12 Rotate the course control knob to select SET CENTER RUDDER POSITION 13 Turn the helm to the approximate rudder center or zero degree position Note The...

Page 36: ...ontrol knob 3 2 11 Checking rudder status The Rudder test checks the following and then shows the result of the check Drive type The presence or absence of bypass clutch circuit Rudder dead band Rudde...

Page 37: ...he pump is too low If the value is higher than 90 the pump capacity is undersized for the steering cylinder volume While the system may also work well the Navpilot control unit may not be able to incr...

Page 38: ...r Gyro Compass If OTHER is selected the auto variation compensation and self check function is not available Use hybrid or gyro sensor only 4 Press the course control knob to finish 3 2 14 Setting com...

Page 39: ...u 2 Rotate the course control knob to select SEA TRIAL 3 Press the course control knob to show the SEA TRIAL menu COMPASS CALIBRATION MAGNETIC VARIATION AUTO COMPASS OFFSET E 7 0 AUTO COMP CAL UPDATE...

Page 40: ...UAL RUDDER LIMIT on the DOCKSIDE SETUP menu refer to the section 3 2 9 MANUAL Use the helm to turn the boat to port or starboard for three or four full circles in a speed of about one minute circle to...

Page 41: ...heading input and the Waypoint Lolli pop will only align properly when running a true heading vessel 1 Rotate the course control knob to select MAGNETIC VARIATION 2 Press the course control knob to sh...

Page 42: ...3 5 Setting the rudder at the zero position You must set the rudder position at zero degrees on the sea trial menu If this setting is not completely the boat may wander Note Make sure that the engine...

Page 43: ...to select YES 5 Press the course control knob to start the auto tuning The boat runs in the AUTO mode While tuning the message AUTO TUNIG WAIT appears When the auto tuning is completed the message AUT...

Page 44: ...t WATER TEMP UNIT F POSITION FORMAT DD MM MMM HEADING DISPLAY MAGNETIC DATE FORMAT MMM DD YYYY TIME FORMAT 24HOUR kt DATA BOX FORMAT 2 BOXES PUSH MENU KEY TO RETURN TO PREVIOUS MENU Display setup menu...

Page 45: ...ent kt km h m s MPH Depth Unit Choose unit of depth measurement ft m FA P B Passi Braza Water Temp Unit Choose unit of water temperature measurement F C Position Format Choose how many digits or secon...

Page 46: ...l knob and the current value is circumscribed with a double rectangle 3 Rotate the course control knob to set offset Setting range 50 to 50 4 Press the course control knob to finish 3 5 2 TEMP CALIBRA...

Page 47: ...tate the course control knob to set offset Setting range 180 0 to 180 0 4 Press the course control knob to finish 3 5 5 WIND SPEED CALIBRATION Offset the wind speed For sailboat only 1 Rotate the cour...

Page 48: ...ER REMOTE PRESENT SIMULATION MODE OFF RECEIVE SCREEN SETUP NO INCOMING NMEA0183 DATA KEY MODE DODGE PORT1 NAME _ NMEA0183 V1 5 DATA OUT PORT2 NAME _ NMEA0183 V1 5 DATA OUT TEST OFF CLEAR SETUP DATA NO...

Page 49: ...moment the remote controller is turned off Previous course New course Remote controller OFF Remote controller ON PRESENT COURSE mode Remote controller ON Remote controller OFF Previous course PREVIOUS...

Page 50: ...EA 1 IN OUT PORT 1 port and NMEA 2 OUT PORT 2 port 1 Open the SYSTEM SETUP menu referring the previous paragraph 2 Rotate the course control knob to select the NMEA version below of PORT 1 or PORT 2 3...

Page 51: ...A ON RMB ON RMC ON RSA ON VBW OFF VHW ON VTG ON WPL OFF XTE ON ZDA OFF AAM ON ALR ON BWC OFF BWR OFF DBT ON DPT ON GGA ON GLC OFF GLL ON GNS OFF HDG OFF HDT OFF HSC OFF MTW ON MWV ON RMA ON RMB ON RMC...

Page 52: ...ob to select INCOMING NMEA0183 DATA 3 Press the course control knob to show the INCOMING NMEA0183 DATA window INCOMING NMEA0183 DATA AAM BWR GCC HDM RMC VWT APA DBT GNS MTW VBW WPL APB DPT GTD MWV VHW...

Page 53: ...SIMULATION MODE OFF MEMORY CLEAR NO Page 1 Page 2 PUSH MENU KEY O RETURN TO PREVIOUS MENU PUSH MENU KEY O RETURN TO PREVIOUS MENU System setup menu through the main menu 7 Rotate the course control k...

Page 54: ...on Heading Rudder angle Alarms Waypoint switch Wind data Depth Speed Time 1 Open the SYSTEM SETUP menu 2 Rotate the course control knob to select SIMULATION MODE 3 Press the course control knob to sho...

Page 55: ...62 186 10 40 RUDDER REFERRENCE UNIT INSTALLATION MATERIALS CP64 02601 1 SELF TAPPING SCREW 4X20 SUS304 000 158 850 10 3 SPRING WASHER M6 SUS304 000 158 855 10 2 FLAT WASHER M6 SUS304 000 158 854 10 6...

Page 56: ...SUS304 000 163 884 10 4 S SPONGE 64 030 1003 0 100 347 480 10 1 MJ CABLE ASSY MJ A7SPF0010 100C 000 159 681 10 1 DOCUMENT FLUSH MOUNTING TEMPLATE C72 00802 000 169 360 1 1 OPERATOR S MANUAL EN OME 725...

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Page 68: ...ELD NC SHIFT H SHIFT C DATA H DATA C RADAR AD 10 FORMAT NAV EQUIPMENT NMEA FORMAT 12 24 VDC REMOTE CONTROLLER FAP 6232 REMOTE CONTROLLER FAP 6212 6222 2 OPTION 1 IV 1 25sq MJ A6SPF0003 5m 6 1 2 3 4 5...

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