Furukawa DT03732-39 Instructions Manual Download Page 1

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For Use With:

200 µm ST and SMA Factory5
Termination Kits

200 µm HCS

Factory5 Fiber-Optic Cable

ST and SMA Factory5 Crimp & Cleave
Connectors

Crimp & Cleave Termination Instructions

for 200 µm Factory5 Cable with ST and SMA Connectors

Your Optical Fiber Solutions Partner™

Summary of Contents for DT03732-39

Page 1: ...ctory5 Termination Kits 200 m HCS Factory5 Fiber Optic Cable ST and SMA Factory5 Crimp Cleave Connectors Crimp Cleave Termination Instructions for 200 m Factory5 Cable with ST and SMA Connectors Your...

Page 2: ...of defects for a period of 90 days from the date of purchase Each kit is qualified at our factory prior to shipment OFS Specialty Photonics Division will at their discretion repair or replace any tool...

Page 3: ...Step 5 Install cable anchor 12 Step 6 Install crimp sleeve 13 14 Step 7 Install ferrule 15 Step 8 Crimp ferrule 16 18 Step 9 Cleave fiber 19 21 Step 10 Position strain relief boot 22 23 Diamond Cleave...

Page 4: ...Termination Kit Contents Contents Part Numbers Description DT03732 39 200 m Factory5 SMA Termination Kit DT03732 40 200 m Factory5 ST Termination Kit P18225 200 m Factory5 ST SMA Instruction Booklet...

Page 5: ...inued 2 CP01229 02 200 m Fiber Stripper White Blade Insert with Cleaning Brush and Prong Tool AP01225 Scissors K16248 Booklet Importance of Cleave Tool Cleaning and Maintenance Other Items Required no...

Page 6: ...P10188 03 Insertion Loss Test Kit for 200 m ST Connectors P10188 05 Insertion Loss Test Kit for 200 m SMA Connectors P10188 08 Insertion Loss Test Kit for 200 m ST SMA V Pin and F07 Connectors P16247...

Page 7: ...ucts and Accessories Sold Separately continued 4 Factory5 ST and SMA Connectors Description Part Numbers SMA Connectors P18241 ST Connectors P18242 ST Connector Boot Anchor Crimp Sleeve Ferrule Cap SM...

Page 8: ...da or 860 678 0371 info specialtyphotonics com www SpecialtyPhotonics com 5 STEP 1 Termination Instructions Install Strain Relief Boot Slide STRAIN RELIEF BOOT onto cable and move up and out of the wa...

Page 9: ...mination Instructions 6 STEP 2 Strip Cable Outer Jacket Mark cable outer jacket 31 4 inches from the end with a marker Select the 3 2 hole on the Cable Jacket Strip Tool to strip Cable Outer Jacket 3...

Page 10: ...ow Carefully unravel the aramid braid with a pointed instrument When the yarns are unravelled cut them as closely to the cable outer jacket as possible Slide scissors or other pointed object in this d...

Page 11: ...STEP 3 Strip Sub Unit Jacket Mark sub unit jacket 3 4 inches away from the cable outer jacket with a marker Termination Instructions 8...

Page 12: ...sing the 1 6 hole using the CABLE JACKET STRIP TOOL apply a quick but partial squeezing action fully compressing the handles will cause the tool to incorrectly snap onto the fiber possibly breaking it...

Page 13: ...ice and do not strike on hard surfaces or drop Be sure to clean blades frequently using small bristle brush supplied IMPORTANT Pull straight when stripping the fiber buffer The HCS fiber cladding can...

Page 14: ...inside the tube Holding cable securely squeeze handles to cut buffer and PULL straIGHt to remove buffer Inspect HCS cladding for damage from improper buffer stripping i e white dusty stripe Verify pr...

Page 15: ...ockwise turning motion i e screw the anchor onto the cable outer jacket if necessary Position anchor in CRIMP TOOL centering the rear end of the anchor in the crimp nest Squeeze crimp tool handles tog...

Page 16: ...halves Fold both halves of the aramid yarn back over the cable an chor Be sure the fiber is centered in the cable anchor Slide the CRIMP SLEEVE over the cable anchor and aramid yarn until it bottoms...

Page 17: ...L such that Squeeze crimp tool handles together The back edge of the crimp sleeve is aligned with the edge of the crimp nest The aramid yarn halves are positioned over the jaws STEP 6 Crimp from Step...

Page 18: ...ntations ST shown in illustration SMA shown in illustration Install Ferrule Feed fiber through hole in rear of FERRULE Slide the ferrule for either SMA or ST connector down the fiber and into the crim...

Page 19: ...crimp die set is stamped properly for the connector type SMA on one side and ST on the other Proper positioning of the connector in the die set is critical for a proper crimp location Failure to crimp...

Page 20: ...the back of the SMA COUPLING NUT against the side of the crimp die set stamped SMA as shown Rotate the SMA connector so that its location dimple is oriented in the crimp die set as shown Squeeze CRIMP...

Page 21: ...ector Position the back of the ST COUPLING NUT against the side of the crimp die set stamped ST Rotate the ST connector so that its key is oriented in the crimp die set as shown Squeeze CRIMP TOOL han...

Page 22: ...rd surfaces or drop Keep the cleave tool clean and free from oils including naturally occuring finger oils Gripper pads diamond blade and anvil should be cleaned after every 50 cleaves Use the OFS Cle...

Page 23: ...blade NOTE Do not hold onto the connector during the cleave process Doing so may cause poor cleave quality STEP 9 Cleave Fiber continued Holding the CLEAVING TOOL in a horizontal position grip the ha...

Page 24: ...igger remove the connector from the cleave tool and grasp the top of the scrap fiber while releasing the trigger Gently remove the scrap fiber while keeping it away from the diamond blade Dispose of s...

Page 25: ...Termination Instructions 22 STEP 10 Position Strain Relief Boot Using scissors trim exposed aramid yarn as close to crimp sleeve as possible...

Page 26: ...Slide strain relief boot onto connector up to rear of coupling nut to complete termination 888 438 9936 US Canada or 860 678 0371 info specialtyphotonics com www SpecialtyPhotonics com 23...

Page 27: ...e must be cleaned the gripper pads must be cleaned kept oil free and replaced after wear The cleave tool trigger must be depressed slowly Cleave Tool Cleaning Kit For cleaning your cleave tool please...

Page 28: ...not cleave Fiber has not been first thoroughly stripped Refer to Step 4 Improper cleave techniques Refer to Step 9 Incorrect tooling for fiber size or connector type Refer to Page 1 Diamond blade need...

Page 29: ...nation Kit and associated Insertion Loss Test Kit for each type of Crimp Cleave connector we support These kits are available in various combinations of sizes and or connector types Customer Relations...

Page 30: ...2013 OFS Fitel LLC All Rights Reserved 0113 55 Darling Drive Avon CT 06001 To learn more please call or visit our website Phone 1 860 678 0371 Toll Free 1 888 438 9936 Email Info SpecialtyPhotonics co...

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