background image

RM7895A RELAY MODULE

9

32-00122-01

a. Do not run high voltage ignition transformer 

wires in the same conduit with the flame 
detector, Data ControlBus™ Module, or Remote 
Reset Module wiring.

b. Do not route flame detector, Data ControlBus™ 

Module, or Remote Reset Module leadwires in 
conduit with line voltage circuits.

c. Enclose flame detector leadwires without armor 

cable in metal cable or conduit.

d. Follow directions in flame detector, Data 

ControlBus™ Module, or Remote Reset Module 
Instructions.

7.

Keyboard Display Module (KDM): Because the KDM 
is powered from a low voltage, energy limited, 
source, it can be mounted outside of a control panel 
if it is protected from mechanical damage.

NOTE:

 A 13 Vdc power supply must be used any time 
more than one KDM is used.

8.

Maximum wire lengths follow:
a. RM7895—The maximum length of leadwire is 

300 feet to terminal inputs (Control, Preignition 
Interlock, Running/Lockout Interlock, High Fire 
Switch and Low Fire Switch).

b. Flame Detector leadwires—The maximum flame 

sensor leadwire length is limited by the flame 
signal strength.

c. Remote Reset leadwires—The maximum length 

of wire is 1000 feet to a Remote Reset push but-
ton.

d. Data ControlBus™ Module—The maximum Data 

ControlBus™ Module cable length depends on 
the number of system modules connected, the 
noise conditions and the cable used. The maxi-
mum length of all Data ControlBus™ Module 
interconnecting wire is 4000 feet.

9.

Make sure loads do not exceed the terminal ratings. 
Refer to the label on the RM7895 or to the ratings in 
Table 1.

Final Wiring Check

1.

Check the power supply circuit. The voltage and 
frequency tolerance must match those of the 
RM7895. A separate power supply circuit may be 
required for the RM7895. Add the required 
disconnect means and overload protection.

2.

Check all wiring circuits and complete the Static 
Checkout, see Table 7, before installing the RM7895 
on the subbase.

3.

Install all electrical connectors.

4.

Restore power to the panel.

Table 4. Recommended Wire Sizes and Part Numbers.

Table 5. Recommended Grounding Practices.

Application

Recommended Wire Size

Recommended Part Number(s)

Line voltage terminals

14, 16 or 18 AWG copper conductor, 
600 volt insulation, moisture-resistant 
wire.

TTW60C, THW75C, THHN90C.

Keyboard Display Module (KDM)

22 AWG two-wire twisted pair with 
ground, or five wire.

Belden 8723 shielded cable or 
equivalent.

Data ControlBus™ Module

Remote Reset Module

22 AWG two-wire twisted pair, 
insulated for low voltage.

Communications Interface 
ControlBus™ Module

22 AWG two-wire twisted pair with 
ground.

Belden 8723 shielded cable or 
equivalent.

13 Vdc full-wave rectified transformer 
power input

18 AWG wire insulated for voltages and 
temperatures for given application.

TTW60C, THW75C, THHN90C.

Ground Type

Recommended Practice

Earth Ground (subbase and relay module).

1.

Use to provide a connection between the subbase and 
the control panel of the equipment. Earth ground 
must be capable of conducting enough current to 
blow the 15A fuse (or breaker) in the event of an inter-
nal short circuit.

2.

Use wide straps or brackets to provide minimum 
length, maximum surface area ground conductors. If 
a leadwire must be used, use 14 AWG copper wire.

3.

Make sure that mechanically tightened joints along 
the ground path are free of nonconductive coatings 
and protected against corrosion on mating surfaces.

Signal ground (KDM, Data ControlBus™ Module, 
Communications Interface ControlBus™ Module).

Use the shield of the signal wire to ground the device to the 
signal ground terminal [3(c)] of each device. Connect the 
shield at both ends of the chain to earth ground.

Summary of Contents for RM7895A

Page 1: ...c input check Dynamic safety relay test Dynamic self check logic Internal hardware status monitoring Tamper resistant timing and logic Access for external electrical voltage checks Application Flexibi...

Page 2: ...ing the current to blow the 15A fuse or breaker in event of an internal short circuit The RM7895 needs a low impedance ground connection to the equipment frame which in turn needs a low impedance conn...

Page 3: ...in Flame Signal Amplifier see Table 2 Plug in Purge Timer Cards selectable ST7800A two sec onds to 30 minutes Q7800A Wiring Subbase Accessories 203541 5 wire connector required when Keyboard Dis play...

Page 4: ...5 127 M3529 5 1 4 133 REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 BURNER CONTROL R MOUNTING FLANGE 1 2 14 NPSM LEADWIRES FACEPLATE 3 4 14 NPT M1962B 3 3 4 95 7 7 32 183 5 1 8 130 3 7 16 87 5 1 4 133 C701...

Page 5: ...terminal is not energized c No flame present at end of PFEP d Main valve terminal is energized e Internal system fault occurred f Purge card is removed g Purge card is bad 5 RUN PERIOD a No flame pres...

Page 6: ...and self checking detector are energized for the first 40 seconds during STANDBY and the last two seconds before exiting STANDBY If a flame exists a safety shutdown occurs A standard amplifier is ener...

Page 7: ...trol and the main fuel valve s 2 Two flame detectors can be connected in parallel 3 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance wit...

Page 8: ...All wiring must comply with applicable electrical codes ordinances and regulations Wiring where required must comply with NEC Class 1 Line Volt age wiring 4 Recommended wire size and type see Table 4...

Page 9: ...quired for the RM7895 Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout see Table 7 before installing the RM7895 on the subbase 3 I...

Page 10: ...lifier flame amplifier signal probes electrical signal voltage probes and electrical connections M3536B G L2 3 4 5 6 7 8 9 10 F L1 13 14 15 16 17 18 19 20 21 22 12 AIR FLOW INTERLOCK MASTER SWITCH IGN...

Page 11: ...Fig 8 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the upper corners of the Dust Cover to secure it to the RM7895 3 Be sure the Dust Cover is firmly in...

Page 12: ...ut Causes for hold conditions in the INITIATE sequence are AC line dropout is detected AC line frequency error caused by using a 60 Hz device on a 50 Hz line or vice versa devices with a date code pri...

Page 13: ...If 10 second PFEP is chosen main valve terminal 9 is turned on as soon as flame is sensed Ignition terminal 10 is de energized as soon as the main valve is energized The pilot valve remains energized...

Page 14: ...red correctly and that the external controllers limits interlocks actuators valves transformers motors and other devices are operating properly IMPORTANT Do not perform a dielectric test with the RM78...

Page 15: ...oltage at terminal 6 1 Limits 2 Burner controller 3 4 5 7 L2 1 Burner motor fan or blower starts 2 Line voltage at terminal 7 within 10 seconds 1 Burner motor circuit a Manual switch of burner motor b...

Page 16: ...the flame detector s in the FINAL position Equipment Recommended Volt ohmmeter 1 Mohm volt minimum sensitivity with 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Pre...

Page 17: ...e rod make sure Ground area is large enough Flame rod is properly located in the flame Temperature at the flame rod insulator is no greater than 500 F 260 C 4 For all optical detectors clean the detec...

Page 18: ...16 10 If the main burner flame is not established within five seconds or the normal lightoff time specified by the equipment manufacturer close the manual main fuel shutoff valve s 11 Recycle the sys...

Page 19: ...ents for flame stability and input rating e Shut down the system by lowering the set point of the operating controller Make sure the burner flame goes out and all automatic fuel valves close Proceed t...

Page 20: ...cessary to construct a barrier to block the ignition spark from the detector view Continue adjustments until the flame signal due to ignition spark is less than 0 5 Vdc NOTE The Honeywell Q624A Solid...

Page 21: ...Troubleshooting manual form 65 0233 The RM7895 provides diagnostic information to aid the service mechanic to obtain information when troubleshooting the system see Table 8 The optional Keyboard Disp...

Page 22: ...STANDBY until the line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner swi...

Page 23: ...es shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law PURGE HOLD Airflow Interlock The LED indicates the burner status POWE...

Page 24: ...RM7895A RELAY MODULE U S Registered Trademark 2018 Honeywell International Inc 32 00122 01 M S Rev 08 18 Printed in United States...

Reviews: