FULTON RM7895A Manual Download Page 3

RM7895A RELAY MODULE

3

32-00122-01

IMPORTANT:

Flame Detection System available for use with 
RM7895. To select your Plug-In Flame Signal 
Amplifier and applicable Flame Detector, see Table 
2 and Fig. 3 and 4.

Table 2. Flame Detection Systems (Fig. 3 and 4).

a

  Order flame rod separately; see holder instructions.

b

 The C7012A,C, C7027, C7035 and C7044 Flame Detectors should be used only on burners that cycle on-off at least 

once every twenty-four hours. Appliances with burners that remain on continuously for twenty-four hours or longer 
should use the C7012E,F Flame Detector with the R7847C Amplifier or the C7076A,D Flame Detector with the R7886A 
Amplifier as the ultraviolet flame detection system.

Table 3. Sequence Timing for Normal Operation.

* STANDBY and RUN can be an infinite time period.
** PURGE will be determined by which ST7800A Purge Card is selected.

Approvals:

Underwriters Laboratories Inc. listed, File No. MP268, 

guide No. MCCZ.

Factory Mutual approved, Report No. J.I.1V9A0.AF.
IRI acceptable.
Federal Communications Commission, Part 15, 

Class B—Emissions.

SIL 3 Capable:

SIL 3 Capable in a properly designed Safety Instrumented 

System. See form number 65-0312 for Certificate 
Agreement.

Mounting: 

Q7800A for panel mount.

Required Components:

Plug-in Flame Signal Amplifier, see Table 2.
Plug-in Purge Timer Cards: selectable ST7800A: two sec-

onds to 30 minutes.

Q7800A Wiring Subbase.

Accessories:

203541 5-wire connector, required when Keyboard Dis-

play Module is used for remote reset; remote annuncia-
tion or report generation.

Optional:

Q7700A1014 Communication Interface Base Unit.
QS7800A1001 Communication Interface ControlBus 

Module.

ZM7850A1001 Combustion System Manager™*.
203541 ControlBus 5-wire Electrical Connector.
S7810A1009 Data ControlBus™* Module.

221729A Dust Cover.
S7830A1015 Expanded Annunciator.
S7810M1003 ModBus Card.
Flame Simulators:

      —203659 UV Flame Simulator.
      —123514A Rectification Simulator.

S7800A1019 Keyboard Display Module.
203765 Remote Display Mounting Bracket.
203968A Remote Display Power Supply Plug-In.
S7820A1007 Remote Reset Module.
221818A Sixty-inch (1.52 meters) Extension Cable 

Assembly.

221818C 120 inch (3.05 meters) Extension Cable 

Assembly.

A7800A1002 Tester.

Plug-In Flame Signal Amplifiers

Applicable Flame Detectors

Type

Color

Self-

Checking

Model

Flame 

Failure 

Response 

Time

Fuel

Type

Models

Rectificatio
n

Green

No

R7847A1041 3 sec.

Gas

Rectifying Flame 
Rod Holders

a

C7004, C7007, C7011.
Complete Assemblies: 
C7008, C7009, Q179.

Gas, oil, 
coal

Ultraviolet (Purple 
Peeper)

C7012A,C

b

.

Ultraviolet

Purple

R7849A1031

Gas, oil

Ultraviolet 
(Minipeeper)

C7027, C7035, C7044

b

.

Device

Initiate

Standby

Purge

Flame Establishing Period

Pilot

Main

RM7895A

10 seconds

*

**

4 or 10 seconds

No

Summary of Contents for RM7895A

Page 1: ...c input check Dynamic safety relay test Dynamic self check logic Internal hardware status monitoring Tamper resistant timing and logic Access for external electrical voltage checks Application Flexibi...

Page 2: ...ing the current to blow the 15A fuse or breaker in event of an internal short circuit The RM7895 needs a low impedance ground connection to the equipment frame which in turn needs a low impedance conn...

Page 3: ...in Flame Signal Amplifier see Table 2 Plug in Purge Timer Cards selectable ST7800A two sec onds to 30 minutes Q7800A Wiring Subbase Accessories 203541 5 wire connector required when Keyboard Dis play...

Page 4: ...5 127 M3529 5 1 4 133 REMOVE ONLY FOR TERMINAL TEST ACCESS 1 1 BURNER CONTROL R MOUNTING FLANGE 1 2 14 NPSM LEADWIRES FACEPLATE 3 4 14 NPT M1962B 3 3 4 95 7 7 32 183 5 1 8 130 3 7 16 87 5 1 4 133 C701...

Page 5: ...terminal is not energized c No flame present at end of PFEP d Main valve terminal is energized e Internal system fault occurred f Purge card is removed g Purge card is bad 5 RUN PERIOD a No flame pres...

Page 6: ...and self checking detector are energized for the first 40 seconds during STANDBY and the last two seconds before exiting STANDBY If a flame exists a safety shutdown occurs A standard amplifier is ener...

Page 7: ...trol and the main fuel valve s 2 Two flame detectors can be connected in parallel 3 This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance wit...

Page 8: ...All wiring must comply with applicable electrical codes ordinances and regulations Wiring where required must comply with NEC Class 1 Line Volt age wiring 4 Recommended wire size and type see Table 4...

Page 9: ...quired for the RM7895 Add the required disconnect means and overload protection 2 Check all wiring circuits and complete the Static Checkout see Table 7 before installing the RM7895 on the subbase 3 I...

Page 10: ...lifier flame amplifier signal probes electrical signal voltage probes and electrical connections M3536B G L2 3 4 5 6 7 8 9 10 F L1 13 14 15 16 17 18 19 20 21 22 12 AIR FLOW INTERLOCK MASTER SWITCH IGN...

Page 11: ...Fig 8 2 Insert the two interlocking ears into the two mating slots and with a hinge action push on the upper corners of the Dust Cover to secure it to the RM7895 3 Be sure the Dust Cover is firmly in...

Page 12: ...ut Causes for hold conditions in the INITIATE sequence are AC line dropout is detected AC line frequency error caused by using a 60 Hz device on a 50 Hz line or vice versa devices with a date code pri...

Page 13: ...If 10 second PFEP is chosen main valve terminal 9 is turned on as soon as flame is sensed Ignition terminal 10 is de energized as soon as the main valve is energized The pilot valve remains energized...

Page 14: ...red correctly and that the external controllers limits interlocks actuators valves transformers motors and other devices are operating properly IMPORTANT Do not perform a dielectric test with the RM78...

Page 15: ...oltage at terminal 6 1 Limits 2 Burner controller 3 4 5 7 L2 1 Burner motor fan or blower starts 2 Line voltage at terminal 7 within 10 seconds 1 Burner motor circuit a Manual switch of burner motor b...

Page 16: ...the flame detector s in the FINAL position Equipment Recommended Volt ohmmeter 1 Mohm volt minimum sensitivity with 0 300 Vac capability 0 6000 ohm capability 0 10 Vdc capability Checkout Summary Pre...

Page 17: ...e rod make sure Ground area is large enough Flame rod is properly located in the flame Temperature at the flame rod insulator is no greater than 500 F 260 C 4 For all optical detectors clean the detec...

Page 18: ...16 10 If the main burner flame is not established within five seconds or the normal lightoff time specified by the equipment manufacturer close the manual main fuel shutoff valve s 11 Recycle the sys...

Page 19: ...ents for flame stability and input rating e Shut down the system by lowering the set point of the operating controller Make sure the burner flame goes out and all automatic fuel valves close Proceed t...

Page 20: ...cessary to construct a barrier to block the ignition spark from the detector view Continue adjustments until the flame signal due to ignition spark is less than 0 5 Vdc NOTE The Honeywell Q624A Solid...

Page 21: ...Troubleshooting manual form 65 0233 The RM7895 provides diagnostic information to aid the service mechanic to obtain information when troubleshooting the system see Table 8 The optional Keyboard Disp...

Page 22: ...STANDBY until the line voltage is at a sufficient level for proper operating parameters STANDBY The LED indicates the burner status POWER The burner can be placed in STANDBY by opening the burner swi...

Page 23: ...es shall be connected to the Burner Controller DDL line License agreement Copying and reverse engineering is prohibited by the law PURGE HOLD Airflow Interlock The LED indicates the burner status POWE...

Page 24: ...RM7895A RELAY MODULE U S Registered Trademark 2018 Honeywell International Inc 32 00122 01 M S Rev 08 18 Printed in United States...

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