FULTON Reliance 1000, Installation And Operation Manual

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© The Fulton Companies 2012
MAINTENANCE
RLN-IOM-2012-1205
SECTION 4
4-2
!
WARNING
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.
Prior to any maintenance concerning
electrical components of this
equipment, ensure electrical supply
to the equipment is disconnected.
Label all wires prior to disconnection;
wiring errors may cause improper
and hazardous operation.
Follow all proper lockout/tagout
procedures for service.
Before beginning any maintenance,
ensure area is free of any combustible
materials and other dangers.
What to do if you smell gas:
Do not try to light the appliance.
Do not touch any electrical switch.
Do not use any phone in the building.
Leave building and contact gas
supplier from neighbor’s phone. If you
cannot reach gas supplier, phone the
fi re department.
After initial start-up by qualifi ed
personnel, control settings and fuel
pressures should not be readjusted.
4
CAUTION
All maintenance procedures should
be completed by trained personnel.
Appropriate training and instructions
are available from the Fulton Service
Department at (315) 298-5121 or your
local Fulton Representative.
In order to meet warranty conditions,
ensure all appropriate maintenance
activities are performed.
General
Your Reliance boiler has been designed to provide years of trouble free
performance. To ensure continued safety and effi ciency of the boiler, please
follow the maintenance and inspection directions outlined in this section of the
manual.
Daily Maintenance and Inspection Schedule
Daily maintenance and inspection must include the following:
1. Observe operating temperature and general conditions.
2. Make sure that the fl ow of combustion and ventilating air to the boiler is
not obstructed.
3. Assure that boiler area is free and clear of any combustible materials,
including fl ammable vapors and liquids.
Weekly Maintenance and Inspection Schedule
Weekly maintenance and inspection must include the following:
1. Observe the conditions of the main fl ame. A normal high fi re fl ame shows
an orange screen with a blue halo. In Low fi re the burner should display a
reddish orange glow.
2. Correct air adjustment is essential for the effi cient operation of this boiler.
If an adjustment to the combustion is necessary, the fl ue gas composition
should be checked with a carbon dioxide (CO2) or oxygen (O2) analyzer to
set conditions.
Monthly Maintenance and Inspection Schedule
Monthly maintenance and inspection must include the following:
1. View fl ame detection strength via the SOLA Control. See Operation
section of this manual for screen details.
1. Test high-limit control by reducing setting below the operating
temperature. Burner should shut off . Return high limit to previous setting.
2. Test operating temperature control by reducing temperature setting as
necessary to check burner operation.
3. Check fl ue gas temperature at outlet. If there is a temperature increase
over previous readings, the probable cause is soot or water-scale build-up
on the tubes. Consult Fulton Heating Solutions immediately if there is a
concern.
4. Test low gas pressure switch and high gas pressure switch utilizing the
procedure in operation section.