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CAUTION

The primary power supply capacity is for the air conditioner itself, and does not include 
the concurrent use of other devices.
Do not use crossover power supply wiring for the outdoor unit.
If the electrical power is inadequate, contact your electric power company.

Install a breaker in a location that is not exposed to high temperatures.
If the temperature surrounding the breaker is too high, the amperage at which the 
breaker cuts out may decrease.
When using an earth leakage breaker that has been designed solely for ground fault 
protection, be sure to install a fuse-equipped switch or circuit breaker.

Do not connect the AC power supply to the transmission line terminal board. Improper 
wiring can damage the entire system.
Do not use crossover power supply wiring for the outdoor unit.

If the temperature surrounding the breaker is too high, the amperage at which the 
breaker cuts out may decrease.
This system uses an inverter, which means that it must be used an earth leakage 
breaker that can handle harmonics in order to prevent malfunctioning of the earth 
leakage breaker itself.
When the electrical switchboard is installed outdoors, place it under lock and key so 

that it is not easily accessible.

Start wiring work after closing branch switch and over current breaker.

Transmission cable between indoor unit and outdoor unit is 230 V.
Be sure not to remove thermistor sensor etc. from power wiring and connection wiring. 
Compressor may fail if operated while removed.
Do not fasten the power supply cable and connection cable together.

Always keep to the maximum length of the connection cable. Exceeding the maximum 

length may lead to erroneous operation.
Do not start operation until the refrigerant is charged completely. The compressor will 
fail if it is operated before the refrigerant piping charging is complete.
The static electricity that is charged to the human body can damage the control PC 
Board when handling the control PC Board for address setting, etc.

Please keep caution to the following points.

Provide the grounding of Indoor unit, Outdoor unit and Option equipment.

Cut off the power supply (breaker).

Touch the metal section (such as the unpainted control box section) of the indoor or 
outdoor unit for more than 10 seconds. Discharge the static electricity in your body.
Never touch the component terminal or pattern on the PC Board.

How to connect wiring to the terminal

Caution when wiring cable 

When stripping off the coating of a lead wire, always use a special tool such as a wire 

• 

stripper. If there is no special tool available, carefully strip the coating with a knife etc.

(1)  Use crimp-type terminals with insulating sleeves as shown in the figure below to 

connect to the terminal block.

(2)  Securely clamp the crimp-type terminals to the wires using an appropriate tool so 

that the wires do not come loose.

Sleeve

Strip : 10 mm

Crimp-type

terminal

(3)  Use the specified wires, connect them securely, and fasten them so that there is no 

stress placed on the terminals.

(4)  Use an appropriate screwdriver to tighten the terminal screws. Do not use a 

screwdriver that is too small, otherwise, the screw heads may be damaged and 
prevent the screws from being properly tightened.

(5)  Do not tighten the terminal screws too much, otherwise, the screws may break.

Wire

Screw with special washer

Crimp-type terminal

Terminal blocks

Screw with

special washer 

Wire

Crimp-type 

terminal

(6)  See the table below for the terminal screw tightening torques.

Tightening torque [N·m (kgf·cm)]

M4 screw

1.2 to 1.8 (12 to 18)

M5 screw

2.0 to 3.0 (20 to 30)

5.6.1. For Pre-charge length

Piping length (L) *Pre-Charge [m]

20

5.6.2. If additional refrigerant is required

When the piping is longer than Pre-charge length, additional charging is necessary.

• 

For the additional amount, see the table below.

• 

Additional charging amount

Refrigerant pipe size  

[mm (in.)]

Piping length (L)* 

~20 m

30 m

40 m

50 m

g/m

Liquid

9.52 (3/8)

None

400 g

800 g

1,200 g

40 g/m

Gas

15.88 (5/8)

sd*

*

* Refer to “4.3. Refrigerant pipe size and allowable piping length”.

6. ELECTRICAL WIRING

Cable

Cable size [mm

²]

Type

Remarks

Power Supply Cable

6

Type60245 IEC66

3 Cable + Ground

1 Φ 230 V

Connection Cable

1.5

Type60245 IEC57

3 Cable + Ground

1 Φ 230 V

Max. Cable Length : Limit voltage drop to less than 2%. Increase cable if voltage drop is 

2% or more.

6.1. Notes for electrical wiring

 

WARNING

Wiring connections must be performed by a qualified person in accordance with 

the specifications. The voltage rating for this product is 230 V at 50 Hz. It should be 

operated within the range of 198 to 264 V.

Before connecting the wires, make sure the power supply is OFF.

Never touch electrical components immediately after the power supply has been 

turned off. Electrical shock may occur. After turning off the power, always wait 10 

minutes or more before touching electrical components.

Use a dedicated power supply circuit. Insufficient power capacity in the electrical circuit 

or improper wiring may cause electric shock or fire.
Be sure to install a breaker of the specified capacity.

When selecting breaker, please comply with the laws and the regulations of each country.

One breaker must be installed on the power supply of the outdoor unit.

Wrong selection and setup of the breaker will cause electric shock or fire.
When selecting breaker, please comply with the laws and the regulations of each 

country. One breaker must be installed on the power supply of the outdoor unit.

Wrong selection and setup of the breaker will cause electric shock or fire.
Be sure to install an earth leakage breaker. 

Otherwise, it will cause electric shock or fire.
A circuit breaker is installed in the permanent wiring. Always use a circuit that can trip 

all the poles of the wiring and has an isolation distance of at least 3 mm between the 

contacts of each pole.

Use designated cables and power cables. Improper use may cause electric shock or 

fire by poor connection, insufficient insulation, or over current.

Do not modify power cable, use extension cable or branch wiring. Improper use may 

cause electric shock or fire by poor connection, insufficient insulation or over current.
Connect the connector cable securely to the terminal. Check no mechanical force 

bears on the cables connected to the terminals. Faulty installation can cause a fire.
Use crimp-type terminals and tighten the terminal screws to the specified torques, 

otherwise, abnormal overheating may be produced and possibly cause serious 

damage inside the unit.

Make sure to secure the insulation portion of the connector cable with the cable clamp.

Damaged insulation can cause a short circuit.

Fix cables so that cables do not make contact with the pipes (especially on high 

pressure side). Do not make power supply cable and transmission cable come in 

contact with valves (Gas).
Do not connect the AC power supply to the transmission line terminal board. Improper 

wiring can damage the entire system.
Never install a power factor improvement condenser. Instead of improving the power 

factor, the condenser may overheat.

Be sure to perform the grounding work.

 

Do not connect grounding wires to a gas pipe, water pipe, lightning rod or grounding 

wire for a telephone.

Connection to a gas pipe may cause a fire or explosion if gas leaks.

• 

Connection to a water pipe is not an effective grounding method if PVC pipe is used.

• 

Connection to the grounding wire of a telephone or to a lightning rod may cause a 

• 

dangerously abnormal rise in the electrical potential if lightning strikes.
Improper grounding work can cause electric shocks.

• 

Securely install the electrical box cover on the unit. An improperly installed service 

panel can cause serious accidents such as electric shock or fire through exposure to 

dust or water.

9379069380_IM.indb   8

1/25/2013   12:00:56 PM

Summary of Contents for AOYG45LETL

Page 1: ...uement MANUAL DE INSTALACIÓN UNIDAD EXTERIOR Únicamente para personal de servicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для...

Page 2: ...g not attached properly with 3 way valve open This may cause abnormal pressure in the refrigeration cycle that leads to rupture and even injury When installing and relocating the air conditioner do not mix gases other than the specified refrigerant R410A to enter the refrigerant cycle If air or other gas enters the refrigerant cycle the pressure inside the cycle will rise to an abnormally high val...

Page 3: ...gerant leak occurs during operation immediately vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant...

Page 4: ...pipe may freeze in extremely cold weather Reverse cycle model only As the drain water flows out of the outdoor unit during heating operation install the drain pipe and connect it to a commercial 16 mm hose Reverse cycle model only When installing the drain pipe plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage Rever...

Page 5: ...n on Fig B holding the handles Fig A in right and left sides Be careful not to touch with hands or objects Be sure to hold the handles on the sides of the unit Otherwise the suction grilles on the sides of the unit may be deformed Handle Suction grille Handle Suction grille Fig A Fig B Front view Rear view 3 5 Installation Unit mm 4 Φ 12 Hole 132 AIR 650 119 50 50 16 370 Install 4 anchor bolts at ...

Page 6: ...ength L m 50 Min piping length L m 5 Max height difference H Indoor unit to outdoor unit m 30 View Example H L sd 5 PIPE INSTALLATION 1 5 1 Opening a knock out hole CAUTION Be careful not to deform or scratch the panel while opening the knock out holes To protect the piping insulation after opening a knock out hole remove any burrs from the edge of the hole It is recommended to apply rust preventi...

Page 7: ...to install the pipe against the port on the indoor unit and the outdoor unit correctly If the centering is improper the flare nut cannot be tightened smoothly If the flare nut is forced to turn the threads will be damaged Do not remove the flare nut from the outdoor unit pipe until immediately before connecting the connection pipe After installing the piping make sure that the connection pipes do ...

Page 8: ...y removing the blank caps from the gas and liquid pipes 2 Remove the charging port cap and connect the gauge manifold and the vacuum pump to the charging valve with the service hoses 3 Vacuum the indoor unit and the connecting pipes until the pressure gauge indicates 0 1 MPa 76 cmHg 4 When 0 1 MPa 76 cmHg is reached operate the vacuum pump for at least 60 minutes 5 Disconnect the service hoses and...

Page 9: ...ry For the additional amount see the table below Additional charging amount Refrigerant pipe size mm in Piping length L 20 m 30 m 40 m 50 m g m Liquid 9 52 3 8 None 400 g 800 g 1 200 g 40 g m Gas 15 88 5 8 sd Refer to 4 3 Refrigerant pipe size and allowable piping length 6 ELECTRICAL WIRING Cable Cable size mm Type Remarks Power Supply Cable 6 Type60245 IEC66 3 Cable Ground 1 Φ 230 V Connection Ca...

Page 10: ...f the knock out hole from cutting the wires It is recommended to apply anti rust paint to the edge of the knock out hole Knock out holes are provided for wiring Fig A Knock out holes are provided 2 each in the same size in front lateral and rear sides Fig A Installation method of One touch bush Please fix the One touch bush accessory as shown below Fig B Fig B Pipe cover rear Pipe cover front Fron...

Page 11: ...locally to avoid any gap Fig A If small animals such as insects enter the external unit a short circuit may be caused near electrical components in the service panel If the outdoor unit is installed at a level that is higher than the indoor unit the water that has condensed in the 3 way valve of the outdoor unit could travel to the indoor unit Therefore use putty in the space between the pipe and ...

Page 12: ...witches Never touch the terminals or the patterns on the parts that are mounted on the board 9 1 Field setting buttons Remove the front panel of the outdoor unit access the print circuit board of the display unit Print circuit board buttons for various settings and LED displays are shown in the figure LED display part Button part 9 2 Function settings Various functions can be set Follow the settin...

Page 13: ... SW2 and adjust LED lamp as shown below Current setting is displayed LOW NOISE L2 L3 PEAK CUT MODE Blink Sign Lights off 4 Press ENTER button SW3 LOW NOISE L2 L3 PEAK CUT MODE Sign Lights off Lights on 5 Press SELECT button SW2 and adjust LED lamp as shown in below figure PEAK CUT L4 L5 L6 Level 1 0 of rated input ratio Blink Level 2 50 of rated input ratio Blink Level 3 75 of rated input ratio Bl...

Page 14: ...roblems adjust immediately and recheck 10 1 2 Low noise mode CN10 This features reduces the operating sound of the outdoor unit from the normal sound The air conditioner is set to the Low noise mode when closing the contact input of a commercial timer or ON OFF switch to a connector on the outdoor control PC board Performance may drop depending on the outside air temperature condition etc Set the ...

Page 15: ...et with test operation setting refer to installation instructions manual of indoor unit for further details available in the remote controller Cooling Operation and Heating Operation can be set using SELECT button and ENTER button available on the board of display unit Make sure to perform the first test operation with cooling operation Set as per the procedure given below LED display part Button ...

Page 16: ...nk 3 times Outdoor unit Heat Ex liquid temp sensor error Blink 2 times Blink 7 times Blink 3 times Outdoor temp sensor error Outdoor temp sensor error Blink 2 times Blink 7 times Blink 4 times Heat sink temp sensor error Heat sink temp sensor error Blink 2 times Blink 7 times Blink 7 times Current sensor error Current sensor 1 error stoppage permanently Blink 2 times Blink 8 times Blink 4 times Pr...

Page 17: ... PUMP DOWN button is pressed while the compressor is operating the compressor will stop then start again in about 3 minutes 4 LED display will change as shown below about 3 minutes after the compressor starts Fully close the 3 way valve on the liquid pipe side at this stage POWER ERROR PUMP DOWN LOW NOISE PEAK CUT MODE L1 L2 L3 L4 L5 L6 Sign Lights off Lights on If the valve on the liquid pipe sid...

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