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Contents

1.  SAFETY PRECAUTIONS ............................................................................................ 1

2.  ABOUT THE UNIT

2.1. Precautions for using R410A refrigerant ............................................................... 2
2.2. Special tools for R410A ........................................................................................ 2
2.3. Accessories .......................................................................................................... 2

3.  INSTALLATION WORK

3.1. Selecting an installation location .......................................................................... 2
3.2. Drain installation ................................................................................................... 3
3.3. Installation dimensions ......................................................................................... 3
3.4. Transporting the unit ............................................................................................. 4
3.5. Installation ............................................................................................................ 4

4.  PIPE SELECTION

4.1. Selecting the pipe material ................................................................................... 5
4.2. Protection of pipes ................................................................................................ 5
4.3. Refrigerant pipe size and allowable piping length ................................................ 5

5.   PIPE INSTALLATION-1

5.1. Opening a knock out hol

e ..................................................................................... 5

5.2. Brazing ................................................................................................................. 5
5.3. Flare connection (pipe connection) ...................................................................... 6
5.4. Sealing test ........................................................................................................... 7
5.5. Vacuum process ................................................................................................... 7
5.6. Additional charging ............................................................................................... 7

6.  ELECTRICAL WIRING

6.1. Notes for electrical wiring ..................................................................................... 8
6.2. 

Selecting circuit breaker and wiring

 ...................................................................... 9

6.3. Knock out holes for wirin

g .................................................................................... 9

6.4. Wiring method ...................................................................................................... 9

7.  PIPE INSTALLATION-2

7.1. Installing insulation ............................................................................................. 10
7.2. Filling with putty .................................................................................................. 10

8.  HOW TO OPERATE DISPLAY UNIT

8.1. Display unit position ............................................................................................ 10
8.2. Description of display and button ....................................................................... 11

9.  FIELD SETTING

9.1. Field setting buttons ............................................................................................ 11
9.2. Function settings ................................................................................................ 11

10.  EXTERNAL INPUT AND OUTPUT

10.1. External input .................................................................................................... 12
10.2. External output ................................................................................................. 13

11.   TEST RUN

11

.1. Pre-test run check items

 ................................................................................... 13

11.2. Test operation method ...................................................................................... 14

11.3. Checklist

 ........................................................................................................... 14

12.  LED DISPLAY

12.1. Error display mode ........................................................................................... 14
12.2. Error

 code check table

 ...................................................................................... 15

13.  PUMP DOWN

13.1. Preparation for pump down .............................................................................. 16
13.2. Pump down procedure ..................................................................................... 16

1. SAFETY PRECAUTIONS

Be sure to read this Manual carefully before installation.
The warnings and precautions indicated in this Manual contain important information 
pertaining to your safety. Be sure to observe them.
Hand this Manual, together with the Operating Manual, to the customer. Request the 

customer to keep them on hand for future use, such as for relocating or repairing the unit.

After installation, explain correct operation to the customer, using the operating manual.

 

WARNING

This mark indicates procedures which, if improperly performed, 

might lead to the death or serious injury of the user.

Never touch electrical components immediately after the power supply has been turned 

off. Electrical shock may occur. After turning off the power, always wait 10 minutes or 

more before touching electrical components.
Request your dealer or a professional installer to install the outdoor unit in accordance 

with this Installation Manual. An improperly installed unit can cause serious accidents 

such as water leakage, electric shock, or fire. If the outdoor unit is installed in disregard 

of the instructions in the Installation Manual, it will void the manufacturer’s warranty.

Do not turn ON the power until all work has been completed. Turning ON the power 

before the work is completed can cause serious accidents such as electric shock or fire.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a flame, it produces a toxic gas.
Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.

Do not use this equipment with air or any other unspecified refrigerant in the refrigerant 

lines.

Excess pressure can cause a rupture.

During installation, make sure that the refrigerant pipe is attached firmly before you run 

the compressor.  

Do not operate the compressor under the condition of refrigerant piping not attached 

properly with 3-way valve open. This may cause abnormal pressure in the refrigeration 

cycle that leads to rupture and even injury.
When installing and relocating the air conditioner, do not mix gases other than the 

specified refrigerant (R410A) to enter the refrigerant cycle. 

 

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to 

an abnormally high value and cause rupture, injury, etc.
Do not remove the connection pipe while the compressor is in operation with 3-way 

valve open.  

This may cause abnormal pressure in the refrigeration cycle that leads to rupture and 

even injury.
For the air conditioner to operate satisfactorily, install it as outlined in this installation 

manual.
Connect the indoor unit and outdoor unit with the air conditioner piping and cable 

available standards parts.  

This installation manual describes the correct connections using the installation set 

available from our standard parts.
Also, do not use an extension cable.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
There is not extra refrigerant in the outdoor unit for air purging.
Use a vacuum pump for R410A exclusively.
Using the same vacuum pump for different refrigerants may damage the vacuum pump 

or the unit.
Use a clean gauge manifold and charging hose for R410A exclusively.

During the pump-down operation, make sure that the compressor is turned off before 

you remove the refrigerant piping.  

Do not remove the connection pipe while the compressor is in operation with 3-way 

valve open.  

This may cause abnormal pressure in the refrigeration cycle that leads to rupture and 

even injury.

 CAUTION

This mark indicates procedures which, if improperly performed, 

might possibly result in personal harm to the user, or damage 

to property.

Read carefully all security information before use or install the air conditioner.
Do not attempt to install the air conditioner or a part of the air conditioner by yourself.

This unit must be installed by qualified personnel with a capacity certificate for handling 

refrigerant fluids. Refer to regulation and laws in use on installation place.

The installation must be carried out in compliance with regulations in force in the place 

of installation and the installation instructions of the manufacturer.
This unit is part of a set constituting an air conditioner. It must not be installed alone or 

with non-authorized by the manufacturer.

Always use a separate power supply line protected by a circuit breaker operating on all 

wires with a distance between contact of 3mm for this unit.
The unit must be correctly grounded and the supply line must be equipped with a 

differential breaker in order to protect the persons.

The units are not explosion proof and therefore should not be installed in explosive 

atmosphere.
This unit contains no user-serviceable parts. Always consult authorized service 

personnel to repairs.
When moving, consult authorized service personnel for disconnection and installation 

of the unit.
Children should be monitored to ensure they do not play with the device.
This product is not intended to be used by people (including children) with physical, 

sensory or mental disability, or persons lacking experience or knowledge unless they 

have been given by the through a person responsible for their safety, supervision or 

instruction concerning the use of the device.

INSTALLATION MANUAL

OUTDOOR UNIT 

PART No. 9379069380 

English

9379069380_IM.indb   1

1/25/2013   12:00:36 PM

Summary of Contents for AOYG45LETL

Page 1: ...uement MANUAL DE INSTALACIÓN UNIDAD EXTERIOR Únicamente para personal de servicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для...

Page 2: ...g not attached properly with 3 way valve open This may cause abnormal pressure in the refrigeration cycle that leads to rupture and even injury When installing and relocating the air conditioner do not mix gases other than the specified refrigerant R410A to enter the refrigerant cycle If air or other gas enters the refrigerant cycle the pressure inside the cycle will rise to an abnormally high val...

Page 3: ...gerant leak occurs during operation immediately vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant...

Page 4: ...pipe may freeze in extremely cold weather Reverse cycle model only As the drain water flows out of the outdoor unit during heating operation install the drain pipe and connect it to a commercial 16 mm hose Reverse cycle model only When installing the drain pipe plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage Rever...

Page 5: ...n on Fig B holding the handles Fig A in right and left sides Be careful not to touch with hands or objects Be sure to hold the handles on the sides of the unit Otherwise the suction grilles on the sides of the unit may be deformed Handle Suction grille Handle Suction grille Fig A Fig B Front view Rear view 3 5 Installation Unit mm 4 Φ 12 Hole 132 AIR 650 119 50 50 16 370 Install 4 anchor bolts at ...

Page 6: ...ength L m 50 Min piping length L m 5 Max height difference H Indoor unit to outdoor unit m 30 View Example H L sd 5 PIPE INSTALLATION 1 5 1 Opening a knock out hole CAUTION Be careful not to deform or scratch the panel while opening the knock out holes To protect the piping insulation after opening a knock out hole remove any burrs from the edge of the hole It is recommended to apply rust preventi...

Page 7: ...to install the pipe against the port on the indoor unit and the outdoor unit correctly If the centering is improper the flare nut cannot be tightened smoothly If the flare nut is forced to turn the threads will be damaged Do not remove the flare nut from the outdoor unit pipe until immediately before connecting the connection pipe After installing the piping make sure that the connection pipes do ...

Page 8: ...y removing the blank caps from the gas and liquid pipes 2 Remove the charging port cap and connect the gauge manifold and the vacuum pump to the charging valve with the service hoses 3 Vacuum the indoor unit and the connecting pipes until the pressure gauge indicates 0 1 MPa 76 cmHg 4 When 0 1 MPa 76 cmHg is reached operate the vacuum pump for at least 60 minutes 5 Disconnect the service hoses and...

Page 9: ...ry For the additional amount see the table below Additional charging amount Refrigerant pipe size mm in Piping length L 20 m 30 m 40 m 50 m g m Liquid 9 52 3 8 None 400 g 800 g 1 200 g 40 g m Gas 15 88 5 8 sd Refer to 4 3 Refrigerant pipe size and allowable piping length 6 ELECTRICAL WIRING Cable Cable size mm Type Remarks Power Supply Cable 6 Type60245 IEC66 3 Cable Ground 1 Φ 230 V Connection Ca...

Page 10: ...f the knock out hole from cutting the wires It is recommended to apply anti rust paint to the edge of the knock out hole Knock out holes are provided for wiring Fig A Knock out holes are provided 2 each in the same size in front lateral and rear sides Fig A Installation method of One touch bush Please fix the One touch bush accessory as shown below Fig B Fig B Pipe cover rear Pipe cover front Fron...

Page 11: ...locally to avoid any gap Fig A If small animals such as insects enter the external unit a short circuit may be caused near electrical components in the service panel If the outdoor unit is installed at a level that is higher than the indoor unit the water that has condensed in the 3 way valve of the outdoor unit could travel to the indoor unit Therefore use putty in the space between the pipe and ...

Page 12: ...witches Never touch the terminals or the patterns on the parts that are mounted on the board 9 1 Field setting buttons Remove the front panel of the outdoor unit access the print circuit board of the display unit Print circuit board buttons for various settings and LED displays are shown in the figure LED display part Button part 9 2 Function settings Various functions can be set Follow the settin...

Page 13: ... SW2 and adjust LED lamp as shown below Current setting is displayed LOW NOISE L2 L3 PEAK CUT MODE Blink Sign Lights off 4 Press ENTER button SW3 LOW NOISE L2 L3 PEAK CUT MODE Sign Lights off Lights on 5 Press SELECT button SW2 and adjust LED lamp as shown in below figure PEAK CUT L4 L5 L6 Level 1 0 of rated input ratio Blink Level 2 50 of rated input ratio Blink Level 3 75 of rated input ratio Bl...

Page 14: ...roblems adjust immediately and recheck 10 1 2 Low noise mode CN10 This features reduces the operating sound of the outdoor unit from the normal sound The air conditioner is set to the Low noise mode when closing the contact input of a commercial timer or ON OFF switch to a connector on the outdoor control PC board Performance may drop depending on the outside air temperature condition etc Set the ...

Page 15: ...et with test operation setting refer to installation instructions manual of indoor unit for further details available in the remote controller Cooling Operation and Heating Operation can be set using SELECT button and ENTER button available on the board of display unit Make sure to perform the first test operation with cooling operation Set as per the procedure given below LED display part Button ...

Page 16: ...nk 3 times Outdoor unit Heat Ex liquid temp sensor error Blink 2 times Blink 7 times Blink 3 times Outdoor temp sensor error Outdoor temp sensor error Blink 2 times Blink 7 times Blink 4 times Heat sink temp sensor error Heat sink temp sensor error Blink 2 times Blink 7 times Blink 7 times Current sensor error Current sensor 1 error stoppage permanently Blink 2 times Blink 8 times Blink 4 times Pr...

Page 17: ... PUMP DOWN button is pressed while the compressor is operating the compressor will stop then start again in about 3 minutes 4 LED display will change as shown below about 3 minutes after the compressor starts Fully close the 3 way valve on the liquid pipe side at this stage POWER ERROR PUMP DOWN LOW NOISE PEAK CUT MODE L1 L2 L3 L4 L5 L6 Sign Lights off Lights on If the valve on the liquid pipe sid...

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