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5.5. Additional charging

 

WARNING

When moving and installing the air conditioner, do not mix gas other than the specified 
refrigerant R410A inside the refrigerant cycle.

 

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to 

an abnormally high value and cause breakage, injury, etc.

 

CAUTION

After vacuuming the system, add refrigerant.
Do not reuse recovered refrigerant.

When charging the refrigerant R410A, always use an electronic scales for refrigerant 
charging (to measure the refrigerant by weight). Adding more refrigerant than the 
specified amount will cause a malfunction.
When charging the refrigerant, take into account the slight change in the composition 

of the gas and liquid phases, and always charge from the liquid phase side whose 
composition is stable. Adding refrigerant through the gas pipe will cause a malfunction.

Check if the steel cylinder has a siphon installed or not before filling. (There is an 
indication “with siphon for filling liquid” on the steel cylinder.)

Filling method for cylinder with siphon

R410A

Gas

Liquid

Set the cylinder vertical and fill with the liquid. 

 

(Liquid can be filled without turning bottom up with the siphon 
inside.)

Filling method for other cylinders

R410A

Gas

Liquid

Turn bottom up and fill with liquid. 

 

(Be careful to avoid turning over the cylinder.)

Be sure to use the special tools for R410A for pressure resistance and to avoid mixing 

of impure substances.
If the units are further apart than the maximum pipe length, correct operation can not 
be guaranteed.

Make sure to back closing valve after refrigerant charging. Otherwise, the compressor 

may fail.
Minimize refrigerant release to the air. Excessive release is prohibited under the Freon 
Collection and Destruction Law.

5.5.1. For Pre-charge length

Piping length (L) *Pre-Charge [m]

20

5.5.2. If additional refrigerant is required

When the piping is longer than Pre-charge length, additional charging is necessary.

• 

For the additional amount, see the table below.

• 

Additional charging amount

Refrigerant pipe size  

[mm (in.)]

Piping length (L)* 

~20 m

30 m

40 m

50 m

g/m

Liquid

9.52 (3/8)

None

400 g

800 g

1,200 g

40 g/m

Gas

15.88 (5/8)

sd*

*

* Refer to “4.3. Refrigerant pipe size and allowable piping length”.

6. ELECTRICAL WIRING 

Cable

Cable size [mm²]

Type

Remarks

Power Supply Cable

3.5

Type60245 IEC66

3 Cable + Ground

1 Φ 230 V

Connection Cable

1.5

Type60245 IEC57

3 Cable + Ground

1 Φ 230 V

Max. Cable Length : Limit voltage drop to less than 2%. Increase cable if voltage drop is 

2% or more.

6.1. Notes for electrical wiring

 

WARNING

Wiring connections must be performed by a qualified person in accordance with 

the specifications. The voltage rating for this product is 230 V at 50 Hz. It should be 

operated within the range of 198 to 264 V.
Before connecting the wires, make sure the power supply is OFF.

Never touch electrical components immediately after the power supply has been 

turned off. Electrical shock may occur. After turning off the power, always wait 

 

5 minutes or more before touching electrical components.

Use a dedicated power supply circuit. Insufficient power capacity in the electrical circuit 

or improper wiring may cause electric shock or fire.
Be sure to install a breaker of the specified capacity.

When selecting breaker, please comply with the laws and the regulations of each 

country. One breaker must be installed on the power supply of the outdoor unit.

Wrong selection and setup of the breaker will cause electric shock or fire.
When selecting breaker, please comply with the laws and the regulations of each country.

 

One breaker must be installed on the power supply of the outdoor unit.

Wrong selection and setup of the breaker will cause electric shock or fire.
Be sure to install an earth leakage breaker. 

Otherwise, it will cause electric shock or fire.
A circuit breaker is installed in the permanent wiring. Always use a circuit that can trip 

all the poles of the wiring and has an isolation distance of at least 3 mm between the 

contacts of each pole.

Use designated cables and power cables. Improper use may cause electric shock or 

fire by poor connection, insufficient insulation, or over current.

Do not modify power cable, use extension cable or branch wiring. Improper use may 

cause electric shock or fire by poor connection, insufficient insulation or over current.
Connect the connector cable securely to the terminal. Check no mechanical force bears 

on the cables connected to the terminals. Faulty installation can cause a fire.
Use crimp-type terminals and tighten the terminal screws to the specified torques, 

otherwise, abnormal overheating may be produced and possibly cause serious 
damage inside the unit.

Make sure to secure the insulation portion of the connector cable with the cable 

clamp. Damaged insulation can cause a short circuit.

Fix cables so that cables do not make contact with the pipes (especially on high 
pressure side). Do not make power supply cable and transmission cable come in 
contact with valves (Gas).

Do not connect the AC power supply to the transmission line terminal board. Improper 
wiring can damage the entire system.
Never install a power factor improvement condenser. Instead of improving the power 
factor, the condenser may overheat.

Be sure to perform the grounding work.

 

Do not connect grounding wires to a gas pipe, water pipe, lightning rod or grounding 
wire for a telephone.

Connection to a gas pipe may cause a fire or explosion if gas leaks.

• 

Connection to a water pipe is not an effective grounding method if PVC pipe is used.

• 

Connection to the grounding wire of a telephone or to a lightning rod may cause a 

• 

dangerously abnormal rise in the electrical potential if lightning strikes.
Improper grounding work can cause electric shocks.

• 

Securely install the electrical box cover on the unit. An improperly installed service 

panel can cause serious accidents such as electric shock or fire through exposure to 

dust or water.

9374995295_IM.indb   7

22/1/2556   16:12:21

Summary of Contents for AOYG30LETL

Page 1: ...vicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала MONTAJ KILAVUZU DIŞ ÜNİTE Yalnızca...

Page 2: ...r purging Use a vacuum pump for R410A exclusively Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit Use a clean gauge manifold and charging hose for R410A exclusively During the pump down operation make sure that the compressor is turned off before you remove the refrigerant piping Do not remove the connection pipe while the compressor is in operation wit...

Page 3: ...leak occurs during operation immediately vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant R22 mo...

Page 4: ... place Since the drain water flows out of the outdoor unit during heating operation install the drain pipe and connect it to a commercial 16 mm hose Reverse cycle model only When installing the drain pipe plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage Reverse cycle model only Drain pipe mounting hole Base Drain p...

Page 5: ...the installation conditions the outdoor unit may spread its vibration during operation which may cause noise and vibration Therefore attach damping materials such as damping pads to the outdoor unit during installation Install the foundation making sure that there is enough space for installing the connection pipes Secure the unit to a solid block using foundation bolts Use 4 sets of commercially ...

Page 6: ...rect operation cannot be guaranteed 5 2 1 Flaring Use special pipe cutter and flare tool exclusive for R410A 1 Cut the connection pipe to the necessary length with a pipe cutter 2 Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the...

Page 7: ...essure has not decreased When the outdoor air temperature changes 5 C the test pressure changes 0 05 MPa If the pressure has dropped the pipe joints may be leaking If a leak is found immediately repair it and perform the sealing test again After completing the sealing test release the nitrogen gas from both valves Release the nitrogen gas slowly 5 4 Vacuum process CAUTION Perform a refrigerant lea...

Page 8: ...mmediately after the power supply has been turned off Electrical shock may occur After turning off the power always wait 5 minutes or more before touching electrical components Use a dedicated power supply circuit Insufficient power capacity in the electrical circuit or improper wiring may cause electric shock or fire Be sure to install a breaker of the specified capacity When selecting breaker pl...

Page 9: ... power supply wiring for the outdoor unit If the temperature surrounding the breaker is too high the amperage at which the breaker cuts out may decrease When the electrical switchboard is installed outdoors place it under lock and key so that it is not easily accessible Start wiring work after closing branch switch and over current breaker Transmission cable between indoor unit and outdoor unit is...

Page 10: ...wn in the figure Fill in a gap at the entrance of the cables with insulation seal Cable clip Power supply cable and connection cable Insulation Seal CAUTION Fix cables so that cables do not make contact with the pipes especially on high pressure side Do not make power supply cable and connection cable come in contact with valve Gas Power supply cable and connection cable Valve Gas Gap 6 Put the se...

Page 11: ...switch is pressed while the compressor is in operation PUMP DOWN operation starts automatically When the switch is pressed while the compressor is in stop the compressor starts to operate automatically and then move on to PUMP DOWN operation 2 PUMP DOWN operation continues for a bout 1 minute When PUMP DOWN operation is completed the compressor stops automatically Then close the 2 way valve and 3 ...

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