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1. SAFETY PRECAUTIONS

Be sure to read this Manual carefully before installation.
The warnings and precautions indicated in this Manual contain important information 
pertaining to your safety. Be sure to observe them.
Hand this Manual, together with the Operating Manual, to the customer. Request the 

customer to keep them on hand for future use, such as for relocating or repairing the unit.

After installation, explain correct operation to the customer, using the operating manual.

 

WARNING

This mark indicates procedures which, if improperly performed, 

might lead to the death or serious injury of the user.

Never touch electrical components immediately after the power supply has been turned 

off. Electrical shock may occur. After turning off the power, always wait 5 minutes or 

more before touching electrical components.
Request your dealer or a professional installer to install the outdoor unit in accordance 

with this Installation Manual. An improperly installed unit can cause serious accidents 

such as water leakage, electric shock, or fire. If the outdoor unit is installed in disregard 

of the instructions in the Installation Manual, it will void the manufacturer’s warranty.

Do not turn ON the power until all work has been completed. Turning ON the power 

before the work is completed can cause serious accidents such as electric shock or fire.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a flame, it produces a toxic gas.
Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.

Do not use this equipment with air or any other unspecified refrigerant in the refrigerant 

lines.

Excess pressure can cause a rupture.

During installation, make sure that the refrigerant pipe is attached firmly before you run 

the compressor.  

Do not operate the compressor under the condition of refrigerant piping not attached 

properly with 2-way or 3-way valve open. This may cause abnormal pressure in the 

refrigeration cycle that leads to rupture and even injury.

When installing and relocating the air conditioner, do not mix gases other than the 

specified refrigerant (R410A) to enter the refrigerant cycle. 

 

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to 

an abnormally high value and cause rupture, injury, etc.
For the air conditioner to operate satisfactorily, install it as outlined in this installation 

manual.
Connect the indoor unit and outdoor unit with the air conditioner piping and cable 

available standards parts.  

This installation manual describes the correct connections using the installation set 

available from our standard parts.
Also, do not use an extension cable.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the 

installation.
There is not extra refrigerant in the outdoor unit for air purging.

Use a vacuum pump for R410A exclusively.

Using the same vacuum pump for different refrigerants may damage the vacuum pump 

or the unit.

Use a clean gauge manifold and charging hose for R410A exclusively.
During the pump-down operation, make sure that the compressor is turned off before 

you remove the refrigerant piping.  

Do not remove the connection pipe while the compressor is in operation with 2-way or 

3-way valve open.  

This may cause abnormal pressure in the refrigeration cycle that leads to rupture and 

even injury.

 CAUTION

This mark indicates procedures which, if improperly performed, 

might possibly result in personal harm to the user, or damage 

to property.

Read carefully all security information before use or install the air conditioner.
Do not attempt to install the air conditioner or a part of the air conditioner by yourself.

This unit must be installed by qualified personnel with a capacity certificate for handling 

refrigerant fluids. Refer to regulation and laws in use on installation place.

The installation must be carried out in compliance with regulations in force in the place 

of installation and the installation instructions of the manufacturer.
This unit is part of a set constituting an air conditioner. It must not be installed alone or 

with non-authorized by the manufacturer.

Always use a separate power supply line protected by a circuit breaker operating on all 

wires with a distance between contact of 3mm for this unit.
The unit must be correctly grounded and the supply line must be equipped with a 

differential breaker in order to protect the persons.

The units are not explosion proof and therefore should not be installed in explosive 

atmosphere.
This unit contains no user-serviceable parts. Always consult authorized service 

personnel to repairs.
When moving, consult authorized service personnel for disconnection and installation 

of the unit.
Children should be monitored to ensure they do not play with the device.

This product is not intended to be used by people (including children) with physical, 

sensory or mental disability, or persons lacking experience or knowledge unless they 

have been given by the through a person responsible for their safety, supervision or 

instruction concerning the use of the device.

INSTALLATION MANUAL

OUTDOOR UNIT 

PART No. 9374995295 

English

Contents

1.  SAFETY PRECAUTIONS

 ............................................................................................

1

2.  ABOUT THE UNIT

2.1. Precautions for using R410A refrigerant

 ...............................................................2

2.2. Special tools for R410A

 ........................................................................................2

2.3. Accessories ..........................................................................................................2

3.  INSTALLATION WORK

3.1. Selecting an installation location

 ..........................................................................2

3.2. Drain installation ...................................................................................................3
3.3. Installation dimensions .........................................................................................3
3.4. Transporting the unit .............................................................................................4
3.5. Installation ............................................................................................................4

4.  PIPE SELECTION

4.1. Selecting the pipe material

 ...................................................................................4

4.2. Protection of pipes ................................................................................................5
4.3. Refrigerant pipe size and allowable piping length ................................................5

5.  PIPE INSTALLATION-

1

5.1. Brazing

 .................................................................................................................5

5.2. Flare connection (pipe connection)

 ......................................................................5

5.3. Sealing test ...........................................................................................................6
5.4. Vacuum process ...................................................................................................6
5.5. Additional charging ...............................................................................................7

6.  ELECTRICAL WIRING

6.1. Notes for electrical wiring

 .....................................................................................7

6.2. Selecting circuit breaker and wiring

 ......................................................................8

6.3. Wiring method ......................................................................................................8

7.  PIPE INSTALLATION-2 ...............................................................................................9

8.  TEST RUN ...................................................................................................................9

9.  PUMP DOWN ............................................................................................................

10

9374995295_IM.indb   1

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Summary of Contents for AOYG30LETL

Page 1: ...vicio autorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ Только для авторизованного обслуживающего персонала MONTAJ KILAVUZU DIŞ ÜNİTE Yalnızca...

Page 2: ...r purging Use a vacuum pump for R410A exclusively Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit Use a clean gauge manifold and charging hose for R410A exclusively During the pump down operation make sure that the compressor is turned off before you remove the refrigerant piping Do not remove the connection pipe while the compressor is in operation wit...

Page 3: ...leak occurs during operation immediately vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the following points Since the working pressure is 1 6 times higher than that of conventional refrigerant R22 mo...

Page 4: ... place Since the drain water flows out of the outdoor unit during heating operation install the drain pipe and connect it to a commercial 16 mm hose Reverse cycle model only When installing the drain pipe plug all the holes other than the drain pipe mounting hole in the bottom of the outdoor unit with putty so there is no water leakage Reverse cycle model only Drain pipe mounting hole Base Drain p...

Page 5: ...the installation conditions the outdoor unit may spread its vibration during operation which may cause noise and vibration Therefore attach damping materials such as damping pads to the outdoor unit during installation Install the foundation making sure that there is enough space for installing the connection pipes Secure the unit to a solid block using foundation bolts Use 4 sets of commercially ...

Page 6: ...rect operation cannot be guaranteed 5 2 1 Flaring Use special pipe cutter and flare tool exclusive for R410A 1 Cut the connection pipe to the necessary length with a pipe cutter 2 Hold the pipe downward so that the cuttings will not enter the pipe and remove any burrs 3 Insert the flare nut always use the flare nut attached to the indoor and outdoor units respectively onto the pipe and perform the...

Page 7: ...essure has not decreased When the outdoor air temperature changes 5 C the test pressure changes 0 05 MPa If the pressure has dropped the pipe joints may be leaking If a leak is found immediately repair it and perform the sealing test again After completing the sealing test release the nitrogen gas from both valves Release the nitrogen gas slowly 5 4 Vacuum process CAUTION Perform a refrigerant lea...

Page 8: ...mmediately after the power supply has been turned off Electrical shock may occur After turning off the power always wait 5 minutes or more before touching electrical components Use a dedicated power supply circuit Insufficient power capacity in the electrical circuit or improper wiring may cause electric shock or fire Be sure to install a breaker of the specified capacity When selecting breaker pl...

Page 9: ... power supply wiring for the outdoor unit If the temperature surrounding the breaker is too high the amperage at which the breaker cuts out may decrease When the electrical switchboard is installed outdoors place it under lock and key so that it is not easily accessible Start wiring work after closing branch switch and over current breaker Transmission cable between indoor unit and outdoor unit is...

Page 10: ...wn in the figure Fill in a gap at the entrance of the cables with insulation seal Cable clip Power supply cable and connection cable Insulation Seal CAUTION Fix cables so that cables do not make contact with the pipes especially on high pressure side Do not make power supply cable and connection cable come in contact with valve Gas Power supply cable and connection cable Valve Gas Gap 6 Put the se...

Page 11: ...switch is pressed while the compressor is in operation PUMP DOWN operation starts automatically When the switch is pressed while the compressor is in stop the compressor starts to operate automatically and then move on to PUMP DOWN operation 2 PUMP DOWN operation continues for a bout 1 minute When PUMP DOWN operation is completed the compressor stops automatically Then close the 2 way valve and 3 ...

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