Fujiimpulse V-301 Operating Instructions Manual Download | Manualshive

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V-301-10D Exploded view

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Summary of Contents for V-301

Page 1: ...http www fujiimpulse co jp Operating Instructions V 301 series Table top Nozzle type vacuum sealer Printed OCT 2008 1st Edition 1 02E ...

Page 2: ...owing illustration For precaution of re packaging please keep the box and packing Before transportation Packaging process Cardboard back Packing top Pressure lever Packing controller side Packing filter side Sealer Box Cardboard bottom Packing lever Packing holder Partition board Table Operating instructions 1 Insert the power plug into the wall socket 2 Push NOZZLE IN OUT button to withdraw the n...

Page 3: ...ctions in order to avoid misuse of the unit TIPS Great Tips and References when using the unit Highly recommend reading through the information Thank you for purchasing the Fuji Impulse V 301 series sealer Please read all of the safety and operating instructions before operating this machine Periodic maintenance and proper operation are necessary to ensure safety when using this impulse sealer Kee...

Page 4: ...sh the vacuum start button 15 8 10 Press the table further down 16 8 11 Cooling process 16 8 12 Sealing is complete 16 8 13 Turn off the power switch 17 8 14 Check after the operation 17 9 Safety measurement and Error message 17 10 When air flushing is desired 18 11 How to remove the hoses 18 12 Replacing he routine maintenance parts 19 12 1 Slide the teflon sheet 20 12 2 Change the heating elemen...

Page 5: ...Please don t overestimate the freshness keep sealing by this model Although this sealer keeps freshness of foods the main purpose is protecting the contents against scratching each other in the pouch or lessening the volume of package to reduce the cost in transportation Please make a sufficient test and take care to the various conditions to get the effective air reduce packaging 1 Vacuum pump ca...

Page 6: ... 5pcs 10mm W 5pcs 10mm W 10pcs Phillips screwdriver 1pc Hexagonal wrench 1pc Filter cartridge 1pc Standard pouch sample XL 28 3pcs XL 20 3pcs XL 14 3pcs Table 1pc Parts name Sales unit Contents of maintenance parts kit Heating element 5mm 10mm width 20 or 10pcs 3 5mm or 10mm Teﬂon sheet 2pcs 2 315x250mm Glass tape 13mm W X 5M roll 1pcs Glass tape 13mm W X 10M roll 1pcs Glass tape 25mm W X 5M roll ...

Page 7: ...achine cannot seal pouches which are thicker than the indicated The machine may malfunction if you try to exceed the limits of the machine Warning Caution labels are placed in locations where there is a danger of injury to a person or damage to the machine Label location details are illustrated below Please check them before beginning operation Labels not readily apparent are indicated by dotted l...

Page 8: ...if connected to anything other than the specified voltage Insert the electric power plug fully into the wall outlet Warning Do not pour water on the machine Do not splash water on the machine or use machine for packaging liquids since machine is not waterproof There is a danger of electrocution or malfunction of the machine Warning When replacing parts unplug the power plug Maintenance of the mach...

Page 9: ...ly turn to the OFF position There is a possibility of the machine malfunction Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed Caution Run test trials first before beginning operation Achieving a superior seal with an impulse sealer is determined by heating cooling pressure strength Depending on the type of film being used and the conten...

Page 10: ...se of the sealer section Releace the table after P indication buzzer for seal completinon sounds If the table is released before the buzzer seal performance will be not good When the teflon silicone rubber becomes damaged The teflon silicone rubber will start to wear with use Once they are damaged it will be difficult to achieve smooth and strong seals Thoroughly read how to replace the parts and ...

Page 11: ...eration with a small noise When such remove the sponge pad and check whether there is any breakage on the surface If it is broken replace the sponged pad to use opposite side When both sides are damaged exchange to the new one Run test trials before beginning operation Depending on the type of film being used heating cooling pressure strength conditions will differ Run test trials to find the opti...

Page 12: ...he power switch is ON ight on during the vacuum pump activates Light on during the heating cycle Push and vacuum start Adjust the scale according to the material thickness of pouch 0 1 2 3 seconds Adjust the vacuum time 0 1 20 seconds and try to find the optimum vacuum degree Packing for vacuum provide the air Loosen 2 3 times to remove the frame cover Loosen 2 3 times to remove the teflon sheet A...

Page 13: ... the frame Power lamp on the control panel will light up Use only as described in this manual There is a risk of danger and malfunctions may result if the machine is used not in accordance with this manual Be sure to connect the power plug directly into an outlet with an appropriate capacity Insert the plug fully into the outlet 8 Proper use of the sealer 8 1 Set up the machine 8 2 Install the tab...

Page 14: ... many times Heating time and vacuum time can be adjusted by the knob on the control panel Set the proper time by material thickness and size of each pouch film Adjust the heating time Turn the heating timer dial Turn clockwise to larger scale and heating time becomes longer 0 1 2 3 seconds Start with a short heating time and based on a number of seal test gradually adjust it to the shortest heatin...

Page 15: ... are liquid or powder however place the nozzle away from the contents 4 Arrange the contents neatly in the pouch When you push the vacuum start button the pouch will start to collapse This will occur for the amount of time set on the vacuum timer If the air removal is not sufficient push the vacuum start button again or set the longer vacuum time Press the table down with both hands When Click sou...

Page 16: ...rns press the table further down with both hands Heating starts Keep the pressure to the table 8 12 Sealing is complete 8 11 Cooling process 8 10 Press the table further down Heating lamp Release table 2 3 seconds after the heating lamp goes off Push further Caution Insufficient cooling time could cause poor seals and shorten the life of the routine maintenance parts In addition poor seals could c...

Page 17: ...d could not catch the initial setting Beep alarm P P P P P P continues until the power is turned off When the heating element is not attached correctly Beep alarm P P P P P P P P continues until the power is turned off When the nozzle doesn t work correctly Beep alarm P P P P continues until the power is turned off Turn off the power switch once the sealing operation is complete Pull out the power...

Page 18: ...d the elbow joint This is unnecessary when plugging in the hoses The check valve action of the collet will prevent the hoses from slipping out The leak proof seal is thanks to a V seal of joint V 301 series sealer does not only remove the air but can flush it as well It is as simple as reversing the air hose lines on the vacuum pump The procedure for changing the hose connections is detailed below...

Page 19: ...Heating element Heating element Glass tape 13mm Glass tape 13mm Pressure lever Teflon Glass tape 25mm Sarcon sheet Heating element Glass tape 13mm Silicone rubber V 301 V 301 10D Always unplug the power plug from the wall outlet before conducting any maintenance Warning Always unplug the power plug before replacing any parts There is a danger of electrocution if conducted with the plug still inser...

Page 20: ...aling is an uneven Heating element is sold by themselves or as a part of the replacement parts kit The electrode section consists of the parts shown at left 12 1 Slide the teflon sheet 12 2 Change the heating element Teflonholder Teflon sheet Holder Teflonsheet roll bar Plastic nut white Sponge pad Screw D Electrode bracket Electrode plate Electrode plate spring Electrode cover Screw C M4x6 Screw ...

Page 21: ... the electrode cover 3 Insert Phillips screwdriver into the hole on the electrode and loosen the screw C Heating element can be removed 4 When attach the new heating element insert the heater s terminal one by one between the plate spring and electrode Fasten the screw C while holding the heating element down with your finger to make sure that it doesn t slip from position 5 Fasten the screw B tig...

Page 22: ... or as a part of the replacement parts kit 1 Remove the teflon sheet and heating element 2 Peel the glass tape and sarcon sheet located under the heating element completely off 3 Attach the new sarcon sheet 1pc It must be a little longer than the sealing section 4 Attach the new glass tape on the sarcon sheet 1pc It must be about 5mm longer than the sealing section so that it covers on the electro...

Page 23: ...idge as indicated in follows 1 If the filter is blocked with foreign materials unscrew the plastic filter case remove and clean it If the filter cartridge is clogged and vacuum will be affected remove and clean the cartridge 2 To replace the cartridge remove the filter case by turning counter clockwise Then turn the cartridge also counter clockwise After the cleaning or replacing insert the new ca...

Page 24: ...out frame cover 2 Remove the return spring at nozzle off position 3 Loosen the cap bolt located on the side of nozzle folder with hexagonal wrench 4 Raise up the pressure lever and pull out the nozzle to clean it If it is dirty or clogged heavily replace the nozzle 5 Attach the nozzle as the right illustration Set the nozzle to correct direction so that the surface is upper side and the nozzle end...

Page 25: ...rs 1 Remove the nozzle as the indication in 12 6 Replace the nozzle 2 Loosen the cap bolt and remove the nozzle copuler fastening plate 3 Remove the nozzle side hose from the filter 4 Pull out the nozzle coupler and clean it If it is dirty or clogged heavily replace the nozzle coupler 5 Attach the nozzle couplerb to its intial position as the above 1 4 process 12 7 Clean or replace the nozzle coup...

Page 26: ...pending on the type of film used When the first use or sealing condition is not good after changing the film adjust the sealing pressure 13 Adjust the sealing pressure Turn counter clockwise L to increase pressure Turn counter clockwise H to increase pressure Press down the table completely Warning It is very dangerous to adjust the sealing pressure with the power on as the micro switch may inadve...

Page 27: ... Brown Brown Red White Black CN2 CN4 CN7 CN8 CN9 CN6 CN1 CN3 Black 5 6 3 4 Black Heating Transformer White Heating element Double heating type Power switch AC110V Source Fuse COM NO Heating Micro switch Back Nozzle COM NO Triac STC_A0023 V 301 Control Unit Vacuum pump Thermistor Lever NO COM Front Nozzle Vcc GND IN CT Nozzle Switch Start Switch Motor Heat Variable Register Vacuum Variable Register...

Page 28: ... and heating indicator lamp does not light even when the table is pressed Replace micro switch Seal burns out after sealing Heating time dial set too long Adjust to minimum setting sufficient for sealing Cooling time is too short Do not raise the table too soon Wait the buzzer for sealing finish Heating lamp is on Replace control board or consult with your local dealer Seal is not neat Teflon shee...

Page 29: ... screwdriver The pouch is not set correctly Nozzle is not inserted in the pouch Turn off he power switch and start again No vacuum however pump is running Hose or elbow between nozzle and filter is clogged Clean nozzle and tube Ref page24 Pump does not operate Micro switch for pump vacuum button or timer board may be damaged Consult with local dealer Nozzle doesn t come forward or return Opening s...

Page 30: ...V 301 series Operating Instructions Ver1 02E 30 ...

Page 31: ...Instructions Ver1 02E 31 Exploded view Parts list When ordering spare parts please consult the exploded view diagram spare parts list on the following pages and provide both the part name and code number to your local dealer ...

Page 32: ...a 61 67 18 40 39 38 37 36 42 11 40 47 33 34 58 59 2 13 12 23 49 16 24 1 71 60 41 54 56 55 20 21 50 77 76 78 48 22 9 8 10 75 74 19 17 62 b 63 70 65 c 53 65 a 65 b 12 4 b 68 b 26 31 32 34 5 35 3 46 30 68 a V 301 Exploded view A Type ...

Page 33: ...Thermister fixing piece 1 pc 19 488580 Nozzle 1 pc 60 Power cord 1 pc 20 488590 Nozzle coupler 1 pc 61 48540B Filter set w plate 1set 21 488600 Nozzle coupler fastening plate 1 pc 62 a b 70 48550 Filter w cartridge 1 pc 22 48180 Stopper pin w washer nut 1 pc 63 48560 Elbow joint 1 8 2pcs set 23 48190 Rubber feet 4pcs set 24 488610 Lever fulcrum pin 1set 65 a b c 48590 Tube 3pcs set 1 set 25 48210 ...

Page 34: ... 18 40 39 38 37 36 42 11 40 47 33 34 58 59 2 12 23 49 16 24 1 71 60 41 54 56 55 20 21 50 77 78 48 22 9 8 10 75 19 17 62 b 63 70 65 c 53 65 a 65 b 12 4 b 76 68 b 5 35 3 46 30 26 31 42 32 34 12 12 68 a 68 a 74 V 301 10D Exploded view A Type ...

Page 35: ...b 70 48550 Filter w cartridge 1 pc 22 48180 Stopper pin w washer nut 1 pc 63 48560 Elbow joint 1 8 2pcs set 23 48190 Rubber feet 4pcs set 24 488610 Lever fulcrum pin 1set 65 a b c 48590 Tube 3pcs set 1 set 25 48210 Pressure adjustment screw 1set w nut washer white nylon washer 67 17380 Holder cushioning rubber 4pcs set 26 48220 Air damper set 1set 68 a 39411 Glass tape 13mm X 5m 1 roll 27 48230 Le...

Page 36: ...http www fujiimpulse co jp Y6054 OCT 2008 1st Edition V 301series Operating instructions 1 02E ...

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