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FujiFilm CR-IR 362, Service Manual

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CR-IR 362

 Service Manual

Appx IN-17

Appx IN-17

011-207-07E

02.19.2007 FM5097

l

  CHECK 1

To push the cassette set unit into the housing, get hold of the portions indicated in 

the illustration below.  If other areas are grasped, portions of the cassette set unit 

may be damaged.

9.

  Install the barcode reader assemblies (for the first, second, third, and 

fourth shelves).

u

 NOTE 

u

The Installation procedures for the barcode reader assemblies for the first, 

second, third, and fourth shelves are all identical.

l

  CHECK 1

Make sure that the barcode reader assembly does not pinch its surrounding 

cables.

10.

 Reinstall the removed parts in reverse order of removal.

Summary of Contents for CR-IR 362

Page 1: ...N 2 13 18 02 20 2004 03 Corrections FM4181 1 2 21 35 Appx IN 3 8 18 11 15 2004 04 Corrections FM4425 2 4 31 Appx IN 19 20 05 10 2005 05 Corrections FM4610 Appx IN 8 02 19 2007 07 Change of document number corrections FM5097 All pages 09 30 2008 08 Revision FM5340 8 9 28 39 09 30 2009 09E Revision FM5539 4 8 47 Appx IN 14 19 Control Sheet Revision number Reason Pages affected Issue date ...

Page 2: ... Code CR IR 362 n Dimensions W655 D740 H1480 mm n Weight 285 kg approx n Means for Moving and Fixing the Machine Moving Double wheel caster variable direction no brake x4 Fixing Adjustable foot x4 Machine retainer x2 n Installation Space l For fixing by adjustable feet l For fixing by machine retainers ...

Page 3: ...necting the Cables 5 1 Connecting the Power Cable and Checking Resistance Value 5 2 Connecting the Interface Cable A 4 4 Installing the Cover 6 Final Placement 6 2 Securing the Machine 6 1 Securing the Cable A 7 CL Installation Procedures 8 Installing RU Software 9 Image Conveyance Checks 9 1 Check Before Procedures 9 2 Image Conveyance Checks 10 Powering OFF the CL RU 11 Cleaning the CL RU END FC...

Page 4: ...nt n Additional Protective Grounding If the RU is installed in the patient environment with the connected equipment in the non medically used room the additional protective grounding will be required Definitions of patient environment medically used room and non medically used room are given below l Patient Environment Patient environment is the area for the patient to receive medical procedures t...

Page 5: ...nged for machines of 20690 or later The changes are as follows 1 The protective plates and the lift insertion instruction labels are added to the front and rear faces on the lower part of the crate 2 The PP band which retains wooden material of the carrier pallet with the shock absorber is changed to a cable member and the retaining location is changed 3 Wooden materials are added to four corners ...

Page 6: ...ld be removed first Otherwise the crate may topple down causing you injury The removed crate should be moved away to an unobstructive place 4 Remove the screws from the crate 5 Incline the crate to take it out CAUTION When removing the crate incline the crate to take it out If you try to move the crate it might hit the machine thereby damaging the machine ...

Page 7: ...r pallet REFERENCES After the top plate is removed break up the crate and put the resulting pieces together for conveyance Because the crate is assembled with nails hit it with a hammer or the like from inside to break up the crate Use care not to get injured by protruding nails when breaking up the crate 7 Remove the accessories containing bug 8 Remove the lower portion of the barrier bag that pr...

Page 8: ... the machine retainers could not be removed 10 Remove the machine retainers on the right hand side When the four nuts are loosened the machine retainers lower accordingly so that the machine moves down onto the carrier pallet CAUTION When the nut is loosened the machine may incline by its own weight So use care not to get your finger pinched by the machine retainer or adjustable foot ...

Page 9: ... nut is loosened the machine may incline by its own weight So use care not to get your finger pinched by the machine retainer or adjustable foot 12 Secure the top plate removed at step 6 onto the carrier pallet CAUTIONS Use the insulock ties to fix the top plate onto the carrier pallet securely Be sure to secure the top plate on the rear side of the machine The carrier pallet is designed so that t...

Page 10: ...low the machine to stand under its cover attached condition for sufficient time before unpacking it If the vinyl cover is removed immediately after the machine is carried into the room moisture condensation may occur on the machine 16 Lower the machine from the carrier pallet CAUTION When lowering the machine from the carrier pallet one person should be positioned on the right hand side of the mac...

Page 11: ...ate 1 Move down the machine together with the carrier pallet from the load carrying platform of the truck REFERENCE The following label is attached to the crate In case of machines for China a label in Chinese is attached 2 Remove the front end of the crate u NOTE u The removed crate should be moved away to an unobstructive place ...

Page 12: ...g the machine 5 Remove the top plate from the crate CAUTION The top plate should not be disassembled because it will be used when lowering the machine from the carrier pallet REFERENCES After the top plate is removed break up the crate and put the resulting pieces together for conveyance Because the crate is assembled with nails hit it with a hammer or the like from inside to break up the crate Us...

Page 13: ...emove the accessories containing bug 7 Remove the lower portion of the barrier bag that protects the machine 8 Lower the adjustable feet bolts to lift up the machine CAUTION Unless the machine is lifted up by the adjustable feet the machine retainers could not be removed ...

Page 14: ...osened the machine may incline by its own weight So use care not to get your finger pinched by the machine retainer or adjustable foot 10 Remove the machine retainers on the left hand side When the four nuts are loosened the machine retainers lower accordingly so that the machine moves down onto the carrier pallet CAUTION When the nut is loosened the machine may incline by its own weight So use ca...

Page 15: ...12 Raise the adjustable feet up to their upper limit 13 Remove the vinyl cover that protects the machine u INSTRUCTION u During the winter season allow the machine to stand under its cover attached condition for sufficient time before unpacking it If the vinyl cover is removed immediately after the machine is carried into the room moisture condensation may occur on the machine 14 Lower the machine...

Page 16: ... 3 2 3 Unloading 50001 or Later Other than countries specifying the crate 1 Move down the machine together with the carrier pallet from the load carrying platform of the truck 2 Cut the PP band and remove the top plate 3 Clear the fixing nail and remove the cardboard ...

Page 17: ...emove the accessories containing bug 5 Remove the lower portion of the barrier bag that protects the machine 6 Lower the adjustable feet bolts to lift up the machine CAUTION Unless the machine is lifted up by the adjustable feet the machine retainers could not be removed ...

Page 18: ...osened the machine may incline by its own weight So use care not to get your finger pinched by the machine retainer or adjustable foot 8 Remove the machine retainers on the left hand side When the four nuts are loosened the machine retainers lower accordingly so that the machine moves down onto the carrier pallet CAUTION When the nut is loosened the machine may incline by its own weight So use car...

Page 19: ...0 Raise the adjustable feet up to their upper limit 11 Remove the vinyl cover that protects the machine u INSTRUCTION u During the winter season allow the machine to stand under its cover attached condition for sufficient time before unpacking it If the vinyl cover is removed immediately after the machine is carried into the room moisture condensation may occur on the machine 12 Lower the machine ...

Page 20: ...rear of the machine If the plastic portion of the machine s front is grasped the machine may be damaged When the machine should be moved over some step or bump move it as slowly as possible to avoid shock to it Note that the step over which the machine may move is about 10 mm high at most 1 Put the hand lifter underneath the machine u INSTRUCTION u The hand lifter should be oriented aslant with re...

Page 21: ...cific data floppy diskette 1 3 5 inch 1 44 MB CD ROM 1 For backup Fuse set 1 Spare Clamp 2 Insulock tie 2 Label 1 Cassette insert operation label 1 Exposure markers precaution label Spur gear 1 Timing belt wheel 1 324N3164 1 324N3165 Screw 5 TP3x6 2 T4x8 n Optional Items Check Item Qty Remarks Machine AC power cable for use in U S 1 Machine AC power cable for use in Europe excluding U K TUV certif...

Page 22: ...CR IR 362 Service Manual IN 21 IN 21 011 207 09E 09 30 2009 FM5539 4 Installation Procedures 4 1 Removing Tapes from the Machine 1 Remove the tapes l 20001 or Later l 50001 or Later ...

Page 23: ...2009 FM5539 4 2 Removing the Light Protect Plates 1 Remove the lower front cover 2 Remove the lower light protect plate 4 3 Repositioning the Retaining Members REFERENCE The retaining members may be removed along the rope 1 Remove the upper retaining member ...

Page 24: ...CR IR 362 Service Manual IN 23 IN 23 011 207 09E 09 30 2009 FM5539 2 Reposition the lower retaining members 3 Reposition the lower retaining members ...

Page 25: ...side cassette identification barcode reader is to be installed to prevent wrong insertion of a cassette see Appendix 4 Setting the Both Side Cassette Identification Barcode Reader IN Appendix 4 _Setting the Both Side Cassette Identification Barcode Reader 4 4 Installing the Cover 1 Install the lower light protect plate 2 Install the front cover ...

Page 26: ...e a power cable that complies with the requirements stated below For the U S and Canada UL listed detachable power cable Hospital Grade plug Cable wire diameter 16 AWG or larger 3 conductor Rated voltage 125 VAC or higher Cable type SJT Cable length 3 m or shorter For Europe Cable certified by a country in which the machine is to be installed Cable wire diameter 1 0 mm2 or larger 3 conductor Rated...

Page 27: ...CR IR 362 Service Manual IN 26 IN 26 011 207 09E 09 30 2009 FM5539 3 Place the breaker switch in the OFF position ...

Page 28: ...C950 UL1950 listed cable only u NOTE u For the I F cable only the straight cable of UTP type should be used 1 Connect the I F cable to the I F cable connector of the machine l Without remote power controller option l With remote power controller option 2 Connect the I F cable to the switching hub CAUTION Only device evaluated to IEC UL60905 1 can be used l Without remote power controller option l ...

Page 29: ...NG CAUTION Do not tie or bundle the power cable in such a manner that it is overloaded 1 Plug the power cable into the outlet 6 2 Securing the Machine 1 Secure the four adjustable feet down onto the floor u NOTE u When securing the adjustable feet pay attention to the following points The four adjustable feet should be evenly loaded However if there is too little space on the right and left sides ...

Page 30: ...dows Vista confirm the followings before installation The version of PC TOOL is V4 0 or later The UAC User Account Control is set to OFF If the UAC is set to ON set it to OFF install the PC TOOL and install the RU software After performing the procedures above set back UAC to On again REFERENCE This chapter describes the procedures by way of example where settings are made as follows IP address of...

Page 31: ...cause the IP address of the FTP server has not been set yet it takes about three minutes until the main screen appears REFERENCE If your touch is accepted by the panel a beep alarm sound is generated u INSTRUCTION u If you cannot put the RU into the Maintenance Mode turn OFF the power of the RU and then reboot the RU all over again 4 Set the IP address of the RU u NOTE u Enter the IP address of th...

Page 32: ...1 011 207 09E 09 30 2009 FM5539 5 Set the IP address of the FTP server u NOTE u Enter the IP address of the CL 8 2 Setting the CL and Checking Connection 1 Execute Network Check u NOTE u In the case of NO GOOD indication Troubleshooting ...

Page 33: ...CD ROM drive of the CL 2 Click on INSTALL 3 Click on NEXT 4 Click on Install 5 When Install is completed click on Finish u NOTE u The step 6 need not be carried out when the CL has been rebooted after the CL s IP address is changed during 7 CL Installation Procedures Proceed to 8 4 RU CL Software Setup Checkpoints 6 Reboot the CL ...

Page 34: ...e Version IN 8 4 1 2 Checking Configuration of the CL 1 IN 8 4 2 3 Checking Configuration of the CL 2 IN 8 4 3 4 Checking Configuration of the CL 3 IN 8 4 4 5 Checking Configuration of the CL 4 IN 8 4 5 6 Checking FTP of the CL 1 IN 8 4 6 7 Checking FTP of the CL 2 IN 8 4 7 8 Checking Setup of the RU IN 8 4 8 REFERENCE All the CL software settings to be checked must be for the master CL 8 4 1 Chec...

Page 35: ...cting Between Reader and Console is 1 N N u NOTE u If the setting is 0 1 1 the machine does not convey the IP and logs error code 11510 because the setting is out of the machine specification 8 4 3 Checking Configuration of the CL 2 1 On the Setup Configuration Item screen navigate CONFIG NETWORK CONFIG ALL OTHER NODES and make sure that the FRUP Setup settings of the RU installed are as follows ...

Page 36: ... Setup Configuration Item screen navigate CONFIG CONNECTING EQUIPMENT and make sure that the RU has been registered in the READER attribute 8 4 5 Checking Configuration of the CL 4 1 If multiple CL s are registered and image reading is performed with a specific RU make sure that the CL has been set to IDT CONNECTING ...

Page 37: ...anager and click on Default FTP Site of Internet Information Services to make sure that virtual directories have been created for respective RU s and their paths have been specified 8 4 7 Checking FTP of the CL 2 1 From the Start menu of Windows navigate Settings Control Panel Users and Passwords and make sure that user names and passwords have been set to allow the RU to automatically access the ...

Page 38: ... the IP Address of the RU and IP Address of the FTP Server that have been set in the RU IN 8 1_Setting the IP Address of the RU 8 5 Installing RU Software REFERENCE This section describes the procedures by way of example where settings are made as follows INSTALL VERSION 1 1 LANGUAGE Japanese BRAND TYPE JAPAN FMS 1 Click on START 2 Click on NEW 3 Enter Install RU NAME and RU IP ADDR u NOTE u The I...

Page 39: ...or 172 16 1 11 Packets Sent 4 Received 4 Lost 0 0 loss l NO GOOD indication Other than above u NOTE u In the case of NO GOOD indication Troubleshooting 6 Click on INSTALL 7 Click on OK 8 Select INSTALL VERSION 9 Select LANGUAGE REFERENCES When the employed software version is 1 2 or later all the languages are selectable When the employed software version is 1 1 or earlier the selectable languages...

Page 40: ...n SET CAUTION The warm up function and the dummy cassette detection function are available as an option for only the units used in Japan If the machine is used outside Japan always set to OFF REFERENCE If for instance the institution wishes to use nondefault CONFIGURATION information edit the CONFIGURATION information by performing the procedure set forth under 4 3 12 EDIT CONFIGURATION in the Mai...

Page 41: ...e EDIT CL NAME screen see 4 3 13 EDIT CL NAME of the Maintenance Utility volume MU 4 3 13_EDIT CL NAME 13 Confirm the installation precautions CAUTIONS While data is being written into the FLASH ROM never turn OFF the power of the RU If the power of the RU is turned OFF the program residing in the memory is corrupted so that the RU cannot be rebooted The post installation checkout procedure varies...

Page 42: ...n appears on the CL display 15 Verify that writing into the FLASH ROM has been completed and press the Enter key u NOTE u The following screen may fail to open due to an application error If the following screen does not appear on the display wait about 10 minutes after the click of OK in step 14 and then press the Enter key REFERENCE Writing into the FLASH ROM will take about four minutes 16 Clic...

Page 43: ...0 are connected with a single CL concurrently the VERSION of the RU software appearing on the RU PC TOOL of the machine first connected appears in red as shown below Shown below is an example where the XG2000 is first connected and then the XG5000 is connected Even if the version appears in red the machine will normally work RU TYPE of the XG2000 on the RU PC TOOL is displayed as XG5000 or XG5000 ...

Page 44: ...ing image could not be checked properly For the tungsten X ray tube 80 kV For the molybdenum X ray tube 25 kV u INSTRUCTIONS u Expose two IPs of maximum sizes for each of the IP types ST HR type and HR BD type used at the institution with the following doses With the X ray tube the first IP should be exposed in a normal orientation and the second in a 180 degree upside down orientation When the HR...

Page 45: ...The S value is 2000 For 1 mR The S value is 200 For 10 mR The S value is 20 For IP type HR BD molybdenum X ray tube For 2 mR The S value is 1200 For 20 mR The S value is 120 For 200 mR The S value is 12 3 Verify that there is no unusual nonuniformity found on the output film or on the image displayed on the image monitor u CHECK u There should be no uneven density difference in the main scan direc...

Page 46: ...utputted u CHECK u The white blank portion should be 2 mm or less If anything abnormal is found Troubleshooting u NOTE u The distance measured on the film may differ from the actual size on the IP depending on the reading size and film size The actual size on the IP should be calculated using the distance measured on the film and the reduction factor for the film Compute the actual size on the IP ...

Page 47: ...F the RU 11 Cleaning the CL RU 1 Clean the monitor and covers of the CL with a dry cloth 2 Clean the covers of the RU with a moistened cloth 3 Peel the seal off the touch panel 4 Attach the Cassette Insert operation labels and the Exposure Markers precaution label u NOTE u Attach the Cassette Insert operation labels for the cassette sizes that are employed by the user ...

Page 48: ...CR IR 362 Service Manual IN 47 IN 47 011 207 09E 09 30 2009 FM5539 BLANK PAGEA ...

Page 49: ...y Used Room Room equipped with protective grounding medical use outlet or medical use grounding terminal implemented by the medical grounding method The protective grounding inside the medically used room is equipotential and the protective grounding of this medically used room is equipotential to that in the other medically used room Generally a portion of the medically used room is the patient e...

Page 50: ...n the EDIT CL NAME screen see 4 3 13 EDIT CL NAME of the Maintenance Utility volume MU 4 1 13_EDIT CL NAME 1 Additionally Registering the Master CL Procedures on the CL1 1 Turn ON the power of the CL 2 Turn ON the power of the RU 3 Place the RU in the Maintenance Mode After the main screen appears sequentially touch the upper left and upper right corners of the touch panel u NOTE u Because the IP ...

Page 51: ...Start menu of Windows 5 Select Run from the Start menu of Windows When the dialog opens type C Program Files FujiFilm FCR TOOL RuPcTool RuPcTo ol exe and click on the OK button 6 From LIST OF EXISTING RU select a RU where the master CL is to be added and enter the IP ADDRESS and CL NAME of the master CL to be added ...

Page 52: ... Master CL 8 Close the RU PC TOOL window 2 Registering the RU Procedures on the CL2 1 Start the Service Utility FCR XG 1 CR CL Service Manual Maintenance Utility MU 1 Starting and Exiting the Service Utility 2 Click on Setup Configuration Item 3 Click on ALL OTHER NODES of NETWORK CONFIG 4 Click on The New Node dialog box appears ...

Page 53: ...ork information is now completed 3 Registering the Machine Information CONNECTING EQUIPMENT 1 Click on CONNECTING EQUIPMENT in the Setup Configuration Item window 2 Click on The Connecting Equipment dialog box appears 3 Register the machine information as shown below ru0 READER I II FR9H7108 EPS I Select Reader II Select the host name e g ru0 III If several RU s are connected select the second and...

Page 54: ...nd Exiting Service Utility 1 From the Config F menu in the Setup Configuration Item window select Save V The save confirmation window appears FR9H7110 EPS 2 Click on The setup is saved 3 From the Config F menu select Close C The Service Utility window appears back on screen 4 Exit the Service Utility ...

Page 55: ...N the power of the RU 3 Touch the Utility button 4 Touch the Master CL Setting button on the 1 2 tag 5 Touch the icon of CL2 and hit the OK button REFERENCE The power of the RU automatically turns OFF about 1 minute after the master CL is set 6 Turn ON the power of the RU 7 Perform reading and make sure that the image is transferred to the master CL ...

Page 56: ...le retainers 1 Components of Anti Topple Retainer Kit No Name Qty Remarks 1 Cover front 1 350N2873 2 Bracket front 1 356N9407 3 Bracket 2 356N9406A 4 Bracket rear 1 356N9534 5 Cover rear 1 350N2874A 6 Spacer 2 mm 12 347N1930 7 Spacer 1 mm 2 347N1929 8 Spacer 2 mm 12 347N1928 9 Hex head socket bolt 12x20 8 304S1001225 10 Spring washer SW12 8 309S0220012 11 Plain washer W12 8 309S0120012 12 Anchor n...

Page 57: ...n determining the locations for embedding the anchor nuts temporarily install the machine and retainers in place and then mark the locations 1 Determine the locations for embedding the anchor nuts Reference values 2 Drill holes for embedding the anchor nuts and then embed the anchor nuts 3 Attach the brackets to the machine REFERENCE The brackets to be attached to the right and left sides of the m...

Page 58: ...hine to the location where it is to be secured and then attach the bracket to the rear side of the machine and insert 2mm thick spacers u NOTE u While pressing the bracket downward insert 2mm thick spacers u INSTRUCTION u Insert 2mm thick spacers until a 1mm thick spacer is no longer inserted ...

Page 59: ...097 5 Secure the brackets by bolts 6 Attach the bracket to the front side of the machine and insert 2mm thick spacers u NOTE u While pressing the bracket downward insert 2mm thick spacers u INSTRUCTION u Insert 2mm thick spacers until a 2mm thick spacer is no longer inserted ...

Page 60: ...CR IR 362 Service Manual Appx IN 12 Appx IN 12 011 207 07E 02 19 2007 FM5097 7 Secure the bracket by bolts 8 Attach the cover brackets ...

Page 61: ...d be made when the both side cassette identification barcode reader for preventing wrong insertion of both side cassette is to be used with the CR IR362 1 Installing the Barcode Reader 1 Remove the covers 2 Remove the shelf cover for the fourth shelf l CHECK 1 When installing the shelf cover for the fourth shelf avoid the cable and connector beforehand so as not to pinch them ...

Page 62: ...o Checks Replacement and Adjustment of Parts MC in 4 17 Touch Panel Assembly 50001 or Later MC 4 17_Touch Panel Assembly 50001 or Later 3 Move the touch panel assembly away 4 Disconnect the cables and connectors 5 Remove the touch panel assembly u NOTE u After removing the touch panel assembly secure the disconnected cables and connectors to the housing with tape or the like to prevent them from b...

Page 63: ...1 207 07E 02 19 2007 FM5097 6 Disconnect the connectors l CHECK 1 Be sure to connect the connectors of the barcode reader installed 7 Move the cables away l CHECK 1 Move the cables of the barcode reader installed as well together with the other cables ...

Page 64: ...CR IR 362 Service Manual Appx IN 16 Appx IN 16 011 207 07E 02 19 2007 FM5097 8 Pull out the cassette set unit CHECK 1 ...

Page 65: ...d portions of the cassette set unit may be damaged 9 Install the barcode reader assemblies for the first second third and fourth shelves u NOTE u The Installation procedures for the barcode reader assemblies for the first second third and fourth shelves are all identical l CHECK 1 Make sure that the barcode reader assembly does not pinch its surrounding cables 10 Reinstall the removed parts in rev...

Page 66: ...n from the Start menu of Windows When the dialog opens type C Program Files FujiFilm FCR TOOL RuPcTool RuPcTo ol exe and click on the OK button 2 From LIST OF EXISTING RU select a RU for its setting and click on EDIT CONFIGURATION 3 Select YES from CR IR362 Barcode Reader Option and click on SET 4 Close the RU PC TOOL ...

Page 67: ...ve plates and the lift insertion instruction labels are added to the front and rear faces on the lower part of the crate in order to prevent the carrier pallet from getting damaged when the lift is to be inserted The locations where the protective plates and the lift insertion instruction labels are added are as shown below 2 Changes in Retaining Member and Retaining Location The PP band is change...

Page 68: ...Members into the Crate Wooden materials are added to the four corners inside the crate so as to prevent the outer crate from separating from the carrier pallet when the machine is lifted together with the crate by the lift The locations where the wooden materials are added are as shown below ...

Page 69: ...duct label Updating the RU software version 1 Removal and Replacement of Components n Removal and Replacement Procedures 1 Remove the covers Upper front cover Lower front cover MC 3 1_Covers 2 Remove the shelf cover on the fourth shelf and the front shutter cover MC 24 2_Front Shutter Cover Fourth Shelf 3 Remove the shutter assembly from the fourth shelf MC 5 5_Shutter Assembly for the Fourth Shel...

Page 70: ... and Third Shelves 11 Reinstall the shutter assembly on the fourth shelf MC 5 5_Shutter Assembly for the Fourth Shelf 12 Reinstall the shelf cover MC 3 3_Shelf Cover for the Fourth Shelf 13 Replace the product label applied on the lower front cover with the XG5000 label 14 Reinstall the covers Upper front cover Lower front cover MC 3 1_Covers 2 Updating the RU Software Version Update the RU softwa...

Page 71: ...CR IR 362 Service Manual Appx IN 23 Appx IN 23 011 207 07E 02 19 2007 FM5097 BLANK PAGE ...

Page 72: ...CR IR 362 Service Manual Appx IN 24 Appx IN 24 011 207 07E 02 19 2007 FM5097 BLANK PAGE ...

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